42Q-MES0186-A-PTS Mobile

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42Q Home >Production > 100% Traceability> PTS Mobile

 

 

Production
100% Traceability
PTS Mobile
 MES 15.78

 

 

 

Introduction

The Part Traceability System (PTS) is an essential component of the MES suite of tools, designed specifically to meet the growing demands of customers. Its primary objective includes offering comprehensive traceability at the component level and ensuring strict quality controls. By automating production lines and enforcing rigorous product quality control, this system plays a pivotal role in enhancing overall productivity. its successful implementation has been witnessed across numerous plants worldwide.   As technology continues to evolve and SMT process equipment tools become increasingly intricate and feature-rich, the PTS application and its accompanying features consistently advance. However, our commitment remains to provide support for all technology tools. 42Q prioritizes offering the necessary flexibility to accommodate various line types and deliver diverse levels of traceability that are crucial to the success of your business.

 

PTS Mobile

PTS Mobile is specifically designed to be compatible with handheld devices, recognizing that operators may not always be in front of a computer and require the convenience of using a handheld device for operation.

 

To access PTS Mobile, navigate to Production > 100% Traceability > PTS Mobile

 

 

Re-Validate Material

Whenever material is going to exhaust, splicing is required to ensure production can proceed without interruption. However, there is a small chance that splicing was mistakenly done to the wrong feeder slot and it can’t be detected by the normal part verification process.

Therefore, a material re-validation is required to handle this scenario. By re-validate material (just re-scan material barcode, without interrupting the current production run), chances of splicing material to the wrong feeder slot can be avoided.   The Re-Validate Material is a mobile solution (GUI) to handle the situation of Component Reset and Re-validation for traditional SMT Machines. The users can validate the materials with the Workstation, Material Barcode, Feeder Barcode, and Station.

 

Figure 1: Re-Validate Material

PTSM RevalidateMaterial.png

 

The main screen will request the user to input or scan the Workstation, Material Barcode, Feeder Barcode, and Station Location.

 

Load/ Unload Materials 

It is mainly used for material loading and unloading, including the following submenus:

  • Load Material  
  • Load SMT Tools 
  • Material Queue 
  • Scan Barcode   
  • Prepare Material 
  • Unload Material  
  • Load Prepare Material  



  Figure 2: Load / Unload Materials page

PTSM Load UnloadMaterials page.png

 

 


Load Material  PTSM Logo1.png


This function is to prepare for the Scan board.

 

Figure 3: Load to Workstation 

PTSM LoadtoWorkstation.png

 

Load SMT Tools PTSM Logo2.png

This function is used to load and unload Jig.


Figure 5: Load SMT Tools 

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Marial Queue   PTSM Logo3.png

This function is used to batch joint materials and prepare for automatic loading.


Figure 6: Material Queue

PTSM MaterialQueue.png

 

 


Scan Barcode   PTSM Logo4.png

After the production line has been activated the materials loaded in Traceability, go to the Scan Barcode module.

Figure 7: Scan Barcode 

PTSM ScanBarcode.png

 

 

Figure 8: Loaded Material Report 

PTSM LoadedMaterialReport .png

 

Figure 9: Scanned  

PTSM Scanned.png

 

 

 


Prepare Material PTSM Logo5.png

To prepare material in advance while the production line is either in offline mode or online mode.

 

Figure 10: Prepare Material 

PTSM PrepareMaterial .png

 

Unload Material  File:PTSM Logo6.png

Unload Feeder/Material from Workstation.
 Figure 11: Unload Material