42Q-MES0157 QCP Configuration Whitepaper

QCP Configuration  

The Quality Control Plan (QCP) is used to have the total process from preliminary site approval up to the point where the material leaves the Producer’s control. The QCP is also used to identify and address all products generated, the type, frequency, and testing to be done. The QCP focuses on a quality product and answers the questions of who, what, when, where, and how.    With 42Q’s QCP Configuration Portlet, users are provided with administrator profiles and the ability to create checklists with pre-configured questions for specific stations. 

 

Quality Control Plan (QCP) is the documentation that includes and/or lists all the quality-related checkpoints during the production run. Depending on the situation, this documentation can include products and checkpoints.    QCP is critical and important documentation for many manufacturing businesses. QCP’s provides high-level descriptions of methods used to minimize process and product variations and sets the direction on what a company is doing to ensure products meet customer specifications and to monitor quality, as well as, addressing deviations and failures.    QCP’s living documents should be updated and maintained on a regular basis. Implementing regular documentation and using revision processes helps to ensure accuracy and that the manufacturing processes are running as smoothly as possible. 

Benefits of a QCP Are in Documenting

 

• How often items will be reviewed, who is responsible for checking, and what needs to be done when a check is outside the specification limits. 
• A summary of the quality control process. 
• A list of processes requirements and expectations of all involved. 
• Includes a list of each person involved and what roles and responsibilities they have.

  QCP Functionality Allows :

Production Workbench Users :

Gain access to a set of pre-configured checklists for specific Location, Process, Location by Part Number, and Location by User.

MESWeb Users :

Gain access to a set of questions and answers previously done in Production Workbench.

Users can access reports such as QCP History, QCP Details, and QCP Serials.

Please refer to the Production Workbench and MESWEb documentation for information concerning QCP and the functionalities of each.

 

Comparison of CMMS Asset and CMMS Tooling Control

CMMS Asset Type

Manages standalone assets and equipment.

Monitors preventive maintenance according to time period per assigned calendar plan.

Creates and closes work orders based on PM schedules and repair type work orders.

Notifies key personnel of upcoming/overdue maintenance.

Places a manufacturing hold on the production line when asset maintenance is overdue if configured as a Tooling Type.

Sends data to MesWEb for OEE reports. Displays real-time asset data and OEE charts in Operation Dashboard and 42Q Live.