SOP-42Q-MES0009 Mfg Line Maintenance
This edition applies to MDS Portal xx-x Application and all subsequent releases and modifications until otherwise indicated in new revisions.
Contents
Introduction
The Shop Floor Data Collection System (SFDC) communicates interactively with the Customer Order Processing System (COPS), and Statistical Process Control/Statistical Quality Control (SPC/SQC). The Manufacturing Data System (MDS) makes the communication between these systems possible.
SFDC provides real-time information used by SPC/SQC and MESWeb to create quality control reports. The data configuration for SFDC PC is handled within the Manufacturing Data System (MDS), which is a complete factory automation system. The SFDC System uses barcode scanning, both manual and automated, to monitor and control a single product line or an entire plant. SFDC Configuration collects data, provides analysis, maintains unit histories, and controls product movement on the manufacturing floor.
The system provides Access Control between the modules of the application, including the functionalities of each screen. The current version has an SFDC Configuration screen which provides access to all screens and its functionalities (view, add, edit, delete, print and generate output file), and a View-Only mode screen which only supports view, print and output to file; to support these screen modes, the MDS user or group of users have specific profiles, which provides specific access to MDS screens and functionalities.
Mfg Line Maintenance
This functionality enables the user associate Data Collector Locations to a Manufacturing Line for use with the SOMS system.
To access the Mfg Line list, click on Mfg Line module in the main SFDC Configuration menu.
Figure 1: Mfg Line List
Add Mfg Lines
This functionality enables the user to add Mfg Lines configurations into database.
To add Mfg Lines, click the Add icon.
Figure 2: Mfg Line - Add
The Mfg Line form is displayed:
Figure 3: Mfg Line Form
To add or edit a Manufacturing Line fill the name and the site id fields. If it is a Wip Location Line, at least one location must be assigned; if not the pixel X and the pixel Y, and at least one scanner must be assigned.
The name must be created according the following rules:
- 2 chars for Level or Modules (areas of interests) - Ex: L1; M2
- 2 chars to group Process Lines - Ex: L110; M250
- 1 char with "_" + Process Name + 1 char with "_" - Ex: L110_SMT_; M250_PTH_
- Line name - Ex: L110_SMT_Line1; M250_PTH_Line2.
Note: If the Mfg Line is Wip Location Line, the name must ends with "WIP".
The Site Id can be changed if in Miscellaneous Configuration all Site Id references were updated. If it is a Wip Location Line, it will not possible to create Escalation for this Mfg Line.
Man Power, Work Hour, Min Sample Size, fields are going to be enabled only after the user select the Mfg Line field.
Note: The Man Power and Work Hour fields will be used in the MES Web reports.
Adding Escalation E-mails:
Escalation e-mails will be added by the full e-mail address and clicking on Add button. The Escalation Emails allow adding 4 levels of send emails, the level tab will just be enabled if the previous one has at least one email added.
Figure 4: Escalation
Using the available filters:
To use the filter, follow the rules below:
- To filter by Location in the Location list, enter the Location name. Ex: 1FCT.
- To filter by Line in the Location list put the word line: before the Line name. Ex: 1FCT line:p99dcl.
- To filter by Device in the Data Collector list, enter the Device number. Ex: 10.
- To filter by NetUser in the Data Collector list put the word netuser: before the NetUser name. Ex: 10 netuser:p51dc3.
Adding or Removing scanners:
Figure 5: Add/Remove Scanners
To add scanners, select it from Available Scanners in the drop-down list.
To remove a specific one, select the desired scanner, click on Remove selected iem.
To remove all items, just click on Remove all items button.
Click Ok to save, or Cancel to cancel the operation.
NOTE: The Location Tab allow to setup MFG lines by Locations, instead of scanners. (SOMS).
Edit Mfg Lines
This functionality enables the user to modify Mfg Line configuration. The rules for editing are the same rules for adding. For further information, see the Add Mfg Line section.
To edit Mfg Lines, select the desired line, and then click the Edit button in the list.
Figure 6: Mfg Line List – Edit
Perform the desired updates in the Mfg Line Form.
The rules to edit, are the same for add. For more information, back to Add Mfg Line.
Click Ok to confirm, or click No to cancel the update action.
Delete Mfg Lines
This functionality enables the user to delete a existing Mfg Line configuration. It is only possible to delete a mfg Line if it doesn't have any Data Collector Locations associated to it. The user must first remove all associated Data Collector Locations from the Mfg Line configuration prior to deleting.
To delete a Mfg Line, select the desired Mfg Line, then click the Delete button.
Figure 7: Mfg Line List - Delete
A confirmation message is displayed:
Click Yes to confirm, or No to cancel the action.
Print/Export Mfg Lines
This functionality enables the user to print/export filtered Mfg Lines.
To print filtered Mfg Lines, click the Print Filtered Mfg Lines button.
Figure 8: Print Filtered Mfg Line
A report is generated and the user is able to save the file or print it.
Figure 9: Print/Export Result
Click Save to save, or Print to print report results.
Import Escalation Data
To import escalation data, click on Import Escalation Data button.
Figure 10: Import Escalation Data
Choose the .CVS file and save it.
The CVS file has the following format:
SITE (String), LINE (Mfg Line name defined on precondition 2), x (Always empty), y (Always empty), x Pixels (Integer), y Pixels (Integer), Escalation 1, Escalation 2, Escalation 3 and Escalation 4 - see example bellow:
E43_HO,M110_SMT_Line_1,,,100,200,e-mail;email;-1-3-30,e-mail;-4-5-30,e-mail;-6-10-30,e-mail;-10-15-30
E43_HO,M200_ICT_Line_1,,,100,200,e-mail;email;-1-3-30,e-mail;-4-5-30,e-mail;-6-10-30,e-mail;-10-15-30
NOTE: CSV file format is the same currently in use by plants to maintaining SOMS Escalation and map coordinates.
Export Filtered Mfg Lines
This functionality will export all filtered Mfg Line and save it in a zip file.
Figure 11: Export Filtered Mfg Lines
Choose the local directory and click on Save button. The .zip file will be saved locally.
Appendix A
| COPS | Customer Order Processing System |
| FES | Factory Execution Systems |
| MDS | New Manufacturing Data System (Java technology) |
| GLAD | Global Administration |
| LDAP | Lightweight Directory Access Protocol |
| Mfg | Manufacturing |
| MES | Manufacturing Execution Systems |
| MDS | Manufacturing Data System |
| PRAC | Process Access |
| SFDC | Shop Data Floor Collection |
| SPC | Statistical Process Control |
| SQC | Statistical Quality Control |
Appendix B
Glossary
Access Control
it is a module that will set the permissions for users and external customers of Sanmina
administrator
the System Administration has full access - all plants, all reports, all users.
component
A component is a specific piece of data that appears on a label, for example: bar code, part numbers, graphic images, line or text. Hence, label components are broken down into several different types: text, graphic images, MDS database values, or a combination of text and database values.
framework
In software development, a framework is a defined support structure in which another software project can be organized and developed. A framework may include support programs, code libraries, a scripting language, or other software to help develop and glue together the different components of a software project.
SFDC Configuration
The rules used to define how SFDC collects data, provides analysis, controls processing and maintains unit histories
Site Minder
Universal login of Sanmina
username
the username is the siteminder username (or a partial string)
Document Revision History
| 05/14/13 | Elaine Fonaro | Technical Writer | v 1.0 | This is the first revision of MDS User’s Guide |
