42Q-MES0186-A-PTS Mobile

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<a href="42Q%20Cloud-Based%20MES%2FMOMS">42Q Home</a> >Production > 100% Traceability> PTS Mobile

 

 

Production
100% Traceability
PTS Mobile
 MES 15.78

 

 

 

Contents

Introduction

The Part Traceability System (PTS) is an essential component of the MES suite of tools, designed specifically to meet the growing demands of customers. Its primary objective includes offering comprehensive traceability at the component level and ensuring strict quality controls. By automating production lines and enforcing rigorous product quality control, this system plays a pivotal role in enhancing overall productivity. its successful implementation has been witnessed across numerous plants worldwide.   As technology continues to evolve and SMT process equipment tools become increasingly intricate and feature-rich, the PTS application and its accompanying features consistently advance. However, our commitment remains to provide support for all technology tools. 42Q prioritizes offering the necessary flexibility to accommodate various line types and deliver diverse levels of traceability that are crucial to the success of your business.

 

PTS Mobile

PTS Mobile is specifically designed to be compatible with handheld devices, recognizing that operators may not always be in front of a computer and require the convenience of using a handheld device for operation.

 

To access PTS Mobile, navigate to Production > 100% Traceability > PTS Mobile

 

 

Re-Validate Material

Whenever material is going to exhaust, splicing is required to ensure production can proceed without interruption. However, there is a small chance that splicing was mistakenly done to the wrong feeder slot and it can’t be detected by the normal part verification process.

Therefore, a material re-validation is required to handle this scenario. By re-validate material (just re-scan material barcode, without interrupting the current production run), chances of splicing material to the wrong feeder slot can be avoided.   The Re-Validate Material is a mobile solution (GUI) to handle the situation of Component Reset and Re-validation for traditional SMT Machines. The users can validate the materials with the Workstation, Material Barcode, Feeder Barcode, and Station.

 

Figure 1: Re-Validate Material

<img _fck_mw_filename="PTSM RevalidateMaterial.png" _fck_mw_origimgheight="683" _fck_mw_origimgwidth="1869" alt="PTSM RevalidateMaterial.png" src="/mes_wiki/images/a/a9/PTSM_RevalidateMaterial.png" style="vertical-align:middle;" title="PTSM RevalidateMaterial.png" width="900" />

 

The main screen will request the user to input or scan the Workstation, Material Barcode, Feeder Barcode, and Station Location.

 

Load/ Unload Materials 

It is mainly used for material loading and unloading, including the following submenus:

  • Load Material  
  • Load SMT Tools 
  • Material Queue 
  • Scan Barcode   
  • Prepare Material 
  • Unload Material  
  • Load Prepare Material  



  Figure 2: Load / Unload Materials page

<img _fck_mw_filename="PTSM Load UnloadMaterials page.png" _fck_mw_origimgheight="607" _fck_mw_origimgwidth="1903" alt="PTSM Load UnloadMaterials page.png" src="/mes_wiki/images/e/e7/PTSM_Load_UnloadMaterials_page.png" style="vertical-align:middle;" title="PTSM Load UnloadMaterials page.png" width="900" />

 

 

 

Load Material  <img _fck_mw_filename="PTSM Logo1.png" _fck_mw_origimgheight="100" _fck_mw_origimgwidth="95" alt="PTSM Logo1.png" src="/mes_wiki/images/8/87/PTSM_Logo1.png" style="vertical-align:middle;" title="PTSM Logo1.png" />


This function is to prepare for the Scan board.

 

Figure 3: Load to Workstation 

<img _fck_mw_filename="PTSM LoadtoWorkstation.png" _fck_mw_origimgheight="355" _fck_mw_origimgwidth="1911" alt="PTSM LoadtoWorkstation.png" src="/mes_wiki/images/2/21/PTSM_LoadtoWorkstation.png" style="vertical-align:middle;" title="PTSM LoadtoWorkstation.png" width="900" />

 

Load SMT Tools <img _fck_mw_filename="PTSM Logo2.png" _fck_mw_origimgheight="103" _fck_mw_origimgwidth="109" alt="PTSM Logo2.png" src="/mes_wiki/images/6/6a/PTSM_Logo2.png" style="vertical-align:middle;" title="PTSM Logo2.png" />

This function is used to load and unload Jig.


Figure 5: Load SMT Tools 

<img _fck_mw_filename="PTSM LoadSMTTools.png" _fck_mw_origimgheight="415" _fck_mw_origimgwidth="1909" alt="PTSM LoadSMTTools.png" src="/mes_wiki/images/9/97/PTSM_LoadSMTTools.png" style="vertical-align:middle;" title="PTSM LoadSMTTools.png" width="900" />

 

 

 

Marial Queue   <img _fck_mw_filename="PTSM Logo3.png" _fck_mw_origimgheight="91" _fck_mw_origimgwidth="92" alt="PTSM Logo3.png" src="/mes_wiki/images/d/d6/PTSM_Logo3.png" style="vertical-align:middle;" title="PTSM Logo3.png" />

This function is used to batch joint materials and prepare for automatic loading.


Figure 6: Material Queue

<img _fck_mw_filename="PTSM MaterialQueue.png" _fck_mw_origimgheight="423" _fck_mw_origimgwidth="1911" alt="PTSM MaterialQueue.png" src="/mes_wiki/images/f/f3/PTSM_MaterialQueue.png" style="vertical-align:middle;" title="PTSM MaterialQueue.png" width="900" />

 

 

 

Scan Barcode   <img _fck_mw_filename="PTSM Logo4.png" _fck_mw_origimgheight="99" _fck_mw_origimgwidth="96" alt="PTSM Logo4.png" src="/mes_wiki/images/5/56/PTSM_Logo4.png" style="vertical-align:middle;" title="PTSM Logo4.png" />

After the production line has been activated the materials loaded in Traceability, go to the Scan Barcode module.



Figure 7: Scan Barcode 

<img _fck_mw_filename="PTSM ScanBarcode.png" _fck_mw_origimgheight="747" _fck_mw_origimgwidth="1897" alt="PTSM ScanBarcode.png" src="/mes_wiki/images/d/d3/PTSM_ScanBarcode.png" style="vertical-align:middle;" title="PTSM ScanBarcode.png" width="900" />

 

 

Figure 8: Loaded Material Report 

<img _fck_mw_filename="PTSM LoadedMaterialReport .png" _fck_mw_origimgheight="500" _fck_mw_origimgwidth="1908" alt="PTSM LoadedMaterialReport .png" src="/mes_wiki/images/a/ab/PTSM_LoadedMaterialReport_.png" style="vertical-align:middle;" title="PTSM LoadedMaterialReport .png" width="900" />

 

Figure 9: Scanned  

<img _fck_mw_filename="PTSM Scanned.png" _fck_mw_origimgheight="504" _fck_mw_origimgwidth="1905" alt="PTSM Scanned.png" src="/mes_wiki/images/5/5c/PTSM_Scanned.png" style="vertical-align:middle;" title="PTSM Scanned.png" width="900" />

 

 

 

 

Prepare Material <img _fck_mw_filename="PTSM Logo5.png" _fck_mw_origimgheight="89" _fck_mw_origimgwidth="111" alt="PTSM Logo5.png" src="/mes_wiki/images/f/f7/PTSM_Logo5.png" style="vertical-align:middle;" title="PTSM Logo5.png" />

To prepare material in advance while the production line is either in offline mode or online mode.

 

Figure 10: Prepare Material 

<img _fck_mw_filename="PTSM PrepareMaterial .png" _fck_mw_origimgheight="851" _fck_mw_origimgwidth="1904" alt="PTSM PrepareMaterial .png" src="/mes_wiki/images/8/8f/PTSM_PrepareMaterial_.png" style="vertical-align:middle;" title="PTSM PrepareMaterial .png" width="900" />

 

 

Unload Material  <img _fck_mw_filename="PTSM Logo6.png" _fck_mw_origimgheight="89" _fck_mw_origimgwidth="107" alt="PTSM Logo6.png" src="/mes_wiki/images/f/fd/PTSM_Logo6.png" style="vertical-align:middle;" title="PTSM Logo6.png" />

Unload Feeder/Material from Workstation.


Figure 11: Unload Material

<img _fck_mw_filename="PTSM UnloadMaterial.png" _fck_mw_origimgheight="893" _fck_mw_origimgwidth="1920" alt="PTSM UnloadMaterial.png" src="/mes_wiki/images/7/79/PTSM_UnloadMaterial.png" style="vertical-align:middle;" title="PTSM UnloadMaterial.png" width="900" />

 

 

Load Prepare Material <img _fck_mw_filename="PTM Logo7.png" _fck_mw_origimgheight="87" _fck_mw_origimgwidth="103" alt="PTM Logo7.png" src="/mes_wiki/images/c/cb/PTM_Logo7.png" style="vertical-align:middle;" title="PTM Logo7.png" />

Load prepared material sing. 

Figure 12: Load Prepare Material 

<img _fck_mw_filename="PTSM LoadPrepareMaterial .png" _fck_mw_origimgheight="515" _fck_mw_origimgwidth="1901" alt="PTSM LoadPrepareMaterial .png" src="/mes_wiki/images/4/43/PTSM_LoadPrepareMaterial_.png" style="vertical-align:middle;" title="PTSM LoadPrepareMaterial .png" width="900" />

 

 

Solder Paste

Solder Paste Mainly used to manage solder paste, including the following submenus:

  • Refrigeration In    
  • Refrigeration out   
  • Thaw Start         
  • Thaw End            
  • Stirring            
  • Open Jar            
  • Solder-Paste Scrap  



  Figure 13: Solder Paste

<img _fck_mw_filename="PTSM SolderPaste.png" _fck_mw_origimgheight="655" _fck_mw_origimgwidth="1912" alt="PTSM SolderPaste.png" src="/mes_wiki/images/c/cd/PTSM_SolderPaste.png" style="vertical-align:middle;" title="PTSM SolderPaste.png" width="900" />

 

 

Refrigeration In  <img _fck_mw_filename="PTSM Logo8.png" _fck_mw_origimgheight="93" _fck_mw_origimgwidth="99" alt="PTSM Logo8.png" src="/mes_wiki/images/7/78/PTSM_Logo8.png" style="vertical-align:middle;" title="PTSM Logo8.png" />

This function is used to put the solder paste into the refrigerator.

 

Figure 14: Refrigeration In

<img _fck_mw_filename="PTSM RefrigerationIn.png" _fck_mw_origimgheight="883" _fck_mw_origimgwidth="1904" alt="PTSM RefrigerationIn.png" src="/mes_wiki/images/3/3f/PTSM_RefrigerationIn.png" style="vertical-align:middle;" title="PTSM RefrigerationIn.png" width="900" />

 

 

Refrigeration Out <img _fck_mw_filename="PTSM Logo9.png" _fck_mw_origimgheight="92" _fck_mw_origimgwidth="103" alt="PTSM Logo9.png" src="/mes_wiki/images/1/1a/PTSM_Logo9.png" style="vertical-align:middle;" title="PTSM Logo9.png" />

This function is used to take the solder paste out of the refrigerator.


Figure 15: Refrigeration Out

<img _fck_mw_filename="PTSM RefrigerationOut.png" _fck_mw_origimgheight="880" _fck_mw_origimgwidth="1884" alt="PTSM RefrigerationOut.png" src="/mes_wiki/images/0/08/PTSM_RefrigerationOut.png" style="vertical-align:middle;" title="PTSM RefrigerationOut.png" width="900" />

 

 

 

Thaw Start <img _fck_mw_filename="PTSM Logo10.png" _fck_mw_origimgheight="88" _fck_mw_origimgwidth="96" alt="PTSM Logo10.png" src="/mes_wiki/images/b/be/PTSM_Logo10.png" style="vertical-align:middle;" title="PTSM Logo10.png" />

This function is used to start thawing Solder Paste.

 

Figure 16: Thaw Start 

<img _fck_mw_filename="PTSM ThawStart.png" _fck_mw_origimgheight="836" _fck_mw_origimgwidth="1895" alt="PTSM ThawStart.png" src="/mes_wiki/images/c/c1/PTSM_ThawStart.png" style="vertical-align:middle;" title="PTSM ThawStart.png" width="900" />

 

 

Thaw End  <img _fck_mw_filename="PTSM Logo11.png" _fck_mw_origimgheight="89" _fck_mw_origimgwidth="103" alt="PTSM Logo11.png" src="/mes_wiki/images/a/ac/PTSM_Logo11.png" style="vertical-align:middle;" title="PTSM Logo11.png" />

This function is used to end the thawed solder paste.

 

Figure 17: Thaw End

<img _fck_mw_filename="PTSM ThawEnd.png" _fck_mw_origimgheight="667" _fck_mw_origimgwidth="1888" alt="PTSM ThawEnd.png" src="/mes_wiki/images/a/af/PTSM_ThawEnd.png" style="vertical-align:middle;" title="PTSM ThawEnd.png" width="900" />

 

Stirring  <img _fck_mw_filename="PTSM Logo12.png" _fck_mw_origimgheight="95" _fck_mw_origimgwidth="107" alt="PTSM Logo12.png" src="/mes_wiki/images/5/56/PTSM_Logo12.png" style="vertical-align:middle;" title="PTSM Logo12.png" />

This function is used to stir the solder paste.

 

Figure 18: Stirring 

<img _fck_mw_filename="PTSM Stirring.png" _fck_mw_origimgheight="653" _fck_mw_origimgwidth="1901" alt="PTSM Stirring.png" src="/mes_wiki/images/9/94/PTSM_Stirring.png" style="vertical-align:middle;" title="PTSM Stirring.png" width="900" />

 

Open Jar  <img _fck_mw_filename="PTSM 13.png" _fck_mw_origimgheight="101" _fck_mw_origimgwidth="97" alt="PTSM 13.png" src="/mes_wiki/images/a/ac/PTSM_13.png" style="vertical-align:middle;" title="PTSM 13.png" />

This function is used to open the solder paste and prepare it for use.
 

Figure 19: Open Jar 

<img _fck_mw_filename="PTSM OpenJar .png" _fck_mw_origimgheight="615" _fck_mw_origimgwidth="1915" alt="PTSM OpenJar .png" src="/mes_wiki/images/4/46/PTSM_OpenJar_.png" style="vertical-align:middle;" title="PTSM OpenJar .png" width="900" />

 

Solder Paste  Scrap  <img _fck_mw_filename="PTSM Logo14.png" _fck_mw_origimgheight="84" _fck_mw_origimgwidth="103" alt="PTSM Logo14.png" src="/mes_wiki/images/4/42/PTSM_Logo14.png" style="vertical-align:middle;" title="PTSM Logo14.png" />

This function is used to scrap expired or unusable solder paste.

 

Figure 20:  Solder Paste Scrap

<img _fck_mw_filename="PTSM SolderPasteScrap.png" _fck_mw_origimgheight="533" _fck_mw_origimgwidth="1897" alt="PTSM SolderPasteScrap.png" src="/mes_wiki/images/d/d0/PTSM_SolderPasteScrap.png" style="vertical-align:middle;" title="PTSM SolderPasteScrap.png" width="900" />

 

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