Difference between revisions of "42Q-MES0186-A-PTS Mobile"
Jump to navigation
Jump to search
Production 100% Traceability PTS Mobile MES 15.78
Load Material
Load SMT Tools
Marial Queue
Scan Barcode
| Line 12: | Line 12: | ||
| | ||
| − | = <span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction">Introduction</span></span></span></span> = | + | = <span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction">Introduction</span></span></span></span></span> = |
The Part Traceability System (PTS) is an essential component of the MES suite of tools, designed specifically to meet the growing demands of customers. Its primary objective includes offering comprehensive traceability at the component level and ensuring strict quality controls. By automating production lines and enforcing rigorous product quality control, this system plays a pivotal role in enhancing overall productivity. its successful implementation has been witnessed across numerous plants worldwide. As technology continues to evolve and SMT process equipment tools become increasingly intricate and feature-rich, the PTS application and its accompanying features consistently advance. However, our commitment remains to provide support for all technology tools. 42Q prioritizes offering the necessary flexibility to accommodate various line types and deliver diverse levels of traceability that are crucial to the success of your business. | The Part Traceability System (PTS) is an essential component of the MES suite of tools, designed specifically to meet the growing demands of customers. Its primary objective includes offering comprehensive traceability at the component level and ensuring strict quality controls. By automating production lines and enforcing rigorous product quality control, this system plays a pivotal role in enhancing overall productivity. its successful implementation has been witnessed across numerous plants worldwide. As technology continues to evolve and SMT process equipment tools become increasingly intricate and feature-rich, the PTS application and its accompanying features consistently advance. However, our commitment remains to provide support for all technology tools. 42Q prioritizes offering the necessary flexibility to accommodate various line types and deliver diverse levels of traceability that are crucial to the success of your business. | ||
| Line 18: | Line 18: | ||
| | ||
| − | = <span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile">PTS Mobile</span></span></span> = | + | = <span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile">PTS Mobile</span></span></span></span> = |
PTS Mobile is specifically designed to be compatible with handheld devices, recognizing that operators may not always be in front of a computer and require the convenience of using a handheld device for operation. | PTS Mobile is specifically designed to be compatible with handheld devices, recognizing that operators may not always be in front of a computer and require the convenience of using a handheld device for operation. | ||
| Line 28: | Line 28: | ||
| | ||
| − | == <span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material">Re-Validate Material</span></span></span></span></span></span> == | + | == <span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material">Re-Validate Material</span></span></span></span></span></span></span> == |
Whenever material is going to exhaust, splicing is required to ensure production can proceed without interruption. However, there is a small chance that splicing was mistakenly done to the wrong feeder slot and it can’t be detected by the normal part verification process. | Whenever material is going to exhaust, splicing is required to ensure production can proceed without interruption. However, there is a small chance that splicing was mistakenly done to the wrong feeder slot and it can’t be detected by the normal part verification process. | ||
| Line 46: | Line 46: | ||
| | ||
| − | == <span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials">Load/ Unload Materials </span></span></span> == | + | == <span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials">Load/ Unload Materials </span></span></span></span> == |
It is mainly used for material loading and unloading, including the following submenus: | It is mainly used for material loading and unloading, including the following submenus: | ||
| Line 66: | Line 66: | ||
| | ||
| − | + | | |
| − | |||
| − | |||
| − | === <span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material">Load Material [[File:PTSM Logo1.png|PTSM Logo1.png]]</span></span></span> === | + | === <span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material">Load Material [[File:PTSM Logo1.png|PTSM Logo1.png]]</span></span></span></span> === |
<br/> This function is to prepare for the Scan board. | <br/> This function is to prepare for the Scan board. | ||
| Line 82: | Line 80: | ||
| | ||
| − | === <span class="mw-headline" id="Load_SMT_Tools">'''Load SMT Tools [[File:PTSM Logo2.png|PTSM Logo2.png]]'''</span> === | + | === <span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools">'''Load SMT Tools [[File:PTSM Logo2.png|PTSM Logo2.png]]'''</span></span> === |
This function is used to load and unload Jig.<br/> <br/> <br/> '''Figure 5: Load SMT Tools ''' | This function is used to load and unload Jig.<br/> <br/> <br/> '''Figure 5: Load SMT Tools ''' | ||
| − | [[File:PTSM LoadSMTTools.png|900px]] | + | [[File:PTSM LoadSMTTools.png|900px|PTSM LoadSMTTools.png]] |
| | ||
| + | | ||
| + | | ||
| − | + | === <span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue">Marial Queue [[File:PTSM Logo3.png|PTSM Logo3.png]]</span></span></span></span> === | |
| − | === <span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue">Marial Queue [[File:PTSM Logo3.png|PTSM Logo3.png]]</span></span></span> === | ||
This function is used to batch joint materials and prepare for automatic loading. | This function is used to batch joint materials and prepare for automatic loading. | ||
| Line 105: | Line 104: | ||
| | ||
| + | | ||
| + | === <span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode">'''Scan Barcode [[File:PTSM Logo4.png|PTSM Logo4.png]]'''</span></span></span> === | ||
| − | + | After the production line has been activated the materials loaded in Traceability, go to the Scan Barcode module. | |
| − | + | <br/> <br/> '''Figure 7: Scan Barcode ''' | |
'''[[File:PTSM ScanBarcode.png|900px|PTSM ScanBarcode.png]]''' | '''[[File:PTSM ScanBarcode.png|900px|PTSM ScanBarcode.png]]''' | ||
| Line 119: | Line 120: | ||
'''Figure 8: Loaded Material Report ''' | '''Figure 8: Loaded Material Report ''' | ||
| − | [[File:PTSM LoadedMaterialReport .png|900px]] | + | [[File:PTSM LoadedMaterialReport .png|900px|PTSM LoadedMaterialReport .png]] |
| | ||
| Line 125: | Line 126: | ||
'''Figure 9: Scanned ''' | '''Figure 9: Scanned ''' | ||
| − | [[File:PTSM Scanned.png|900px]] | + | [[File:PTSM Scanned.png|900px|PTSM Scanned.png]] |
| | ||
| Line 133: | Line 134: | ||
| | ||
| + | | ||
| − | + | === <span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material">Prepare Material [[File:PTSM Logo5.png|PTSM Logo5.png]]</span></span></span> === | |
| − | === <span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material">Prepare Material [[File:PTSM Logo5.png|PTSM Logo5.png]]</span></span> === | ||
To prepare material in advance while the production line is either in offline mode or online mode. | To prepare material in advance while the production line is either in offline mode or online mode. | ||
| Line 143: | Line 144: | ||
'''Figure 10: Prepare Material ''' | '''Figure 10: Prepare Material ''' | ||
| − | '''[[File:PTSM PrepareMaterial .png|900px]]''' | + | '''[[File:PTSM PrepareMaterial .png|900px|PTSM PrepareMaterial .png]]''' |
| | ||
| + | | ||
| − | === <span class="mw-headline" id="Unload_Material"> | + | === <span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material">Unload Material [[File:PTSM Logo6.png|PTSM Logo6.png]]</span></span> === |
Unload Feeder/Material from Workstation. | Unload Feeder/Material from Workstation. | ||
| Line 154: | Line 156: | ||
<br/> '''Figure 11: Unload Material''' | <br/> '''Figure 11: Unload Material''' | ||
| − | '''[[File:PTSM UnloadMaterial.png|900px]]''' | + | '''[[File:PTSM UnloadMaterial.png|900px|PTSM UnloadMaterial.png]]''' |
| | ||
| + | | ||
| − | + | === <span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material">Load Prepare Material [[File:PTM Logo7.png|PTM Logo7.png]]</span></span></span> === | |
| − | === <span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material">Load Prepare Material [[File:PTM Logo7.png|PTM Logo7.png]]</span></span> === | ||
Load prepared material sing. <br/> <br/> '''Figure 12: Load Prepare Material ''' | Load prepared material sing. <br/> <br/> '''Figure 12: Load Prepare Material ''' | ||
| − | '''[[File:PTSM LoadPrepareMaterial .png|900px]]''' | + | '''[[File:PTSM LoadPrepareMaterial .png|900px|PTSM LoadPrepareMaterial .png]]''' |
| | ||
| − | + | | |
| − | == <span class="mw-headline" id="Solder_Paste">'''Solder Paste'''</span> == | + | == <span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste">'''Solder Paste'''</span></span> == |
Solder Paste Mainly used to manage solder paste, including the following submenus: | Solder Paste Mainly used to manage solder paste, including the following submenus: | ||
| Line 184: | Line 186: | ||
<br/> <br/> '''Figure 13: Solder Paste''' | <br/> <br/> '''Figure 13: Solder Paste''' | ||
| − | '''[[File:PTSM SolderPaste.png|900px]]''' | + | '''[[File:PTSM SolderPaste.png|900px|PTSM SolderPaste.png]]''' |
| | ||
| + | | ||
| − | + | === <span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In">Refrigeration In [[File:PTSM Logo8.png|PTSM Logo8.png]]</span></span></span> === | |
| − | === <span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In">Refrigeration In [[File:PTSM Logo8.png|PTSM Logo8.png]]</span></span> === | ||
This function is used to put the solder paste into the refrigerator. | This function is used to put the solder paste into the refrigerator. | ||
| Line 198: | Line 200: | ||
'''Figure 14: Refrigeration In''' | '''Figure 14: Refrigeration In''' | ||
| − | '''[[File:PTSM RefrigerationIn.png|900px]]''' | + | '''[[File:PTSM RefrigerationIn.png|900px|PTSM RefrigerationIn.png]]''' |
| | ||
| + | | ||
| − | + | === <span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out">Refrigeration Out [[File:PTSM Logo9.png|PTSM Logo9.png]]</span></span></span> === | |
| − | === <span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out">Refrigeration Out [[File:PTSM Logo9.png|PTSM Logo9.png]]</span></span> === | ||
This function is used to take the solder paste out of the refrigerator. | This function is used to take the solder paste out of the refrigerator. | ||
| Line 216: | Line 218: | ||
| | ||
| + | | ||
| + | |||
| + | === <span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start">Thaw Start [[File:PTSM Logo10.png|PTSM Logo10.png]]</span></span> === | ||
| + | |||
| + | This function is used to start thawing Solder Paste. | ||
| − | + | | |
| − | + | '''Figure 16: Thaw Start ''' | |
[[File:PTSM ThawStart.png|900px|PTSM ThawStart.png]] | [[File:PTSM ThawStart.png|900px|PTSM ThawStart.png]] | ||
| Line 225: | Line 232: | ||
| | ||
| + | | ||
| − | === <span class="mw-headline" id="Thaw_End">Thaw End [[File:PTSM Logo11.png]]</span> === | + | === <span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End">Thaw End [[File:PTSM Logo11.png|PTSM Logo11.png]]</span></span> === |
This function is used to end the thawed solder paste. | This function is used to end the thawed solder paste. | ||
| Line 234: | Line 242: | ||
'''Figure 17: Thaw End''' | '''Figure 17: Thaw End''' | ||
| − | '''[[File:PTSM ThawEnd.png|900px]]''' | + | '''[[File:PTSM ThawEnd.png|900px|PTSM ThawEnd.png]]''' |
| + | |||
| + | | ||
| + | |||
| + | === <span class="mw-headline" id="Stirring">Stirring [[File:PTSM Logo12.png|PTSM Logo12.png]]</span> === | ||
| + | |||
| + | This function is used to stir the solder paste. | ||
| | ||
| − | |||
| − | |||
| − | |||
| − | |||
'''Figure 18: Stirring ''' | '''Figure 18: Stirring ''' | ||
| − | '''[[File:PTSM Stirring.png|900px]]''' | + | '''[[File:PTSM Stirring.png|900px|PTSM Stirring.png]]''' |
| | ||
| − | === '''Open Jar [[File:PTSM 13.png]]''' === | + | === <span class="mw-headline" id="Open_Jar">'''Open Jar [[File:PTSM 13.png|PTSM 13.png]]'''</span> === |
| − | + | ||
| − | + | This function is used to open the solder paste and prepare it for use.<br/> | |
| − | <br/> | + | |
'''Figure 19: Open Jar ''' | '''Figure 19: Open Jar ''' | ||
| − | '''[[File:PTSM OpenJar .png|900px]]''' | + | '''[[File:PTSM OpenJar .png|900px|PTSM OpenJar .png]]''' |
| + | |||
| + | | ||
| + | |||
| + | === <span class="mw-headline" id="Solder_Paste_Scrap">Solder Paste Scrap [[File:PTSM Logo14.png|PTSM Logo14.png]]</span> === | ||
| + | |||
| + | This function is used to scrap expired or unusable solder paste. | ||
| | ||
| − | |||
| − | |||
| − | |||
| − | |||
'''Figure 20: Solder Paste Scrap''' | '''Figure 20: Solder Paste Scrap''' | ||
| − | '''[[File:PTSM SolderPasteScrap.png|900px]]''' | + | '''[[File:PTSM SolderPasteScrap.png|900px|PTSM SolderPasteScrap.png]]''' |
| | ||
---- | ---- | ||
Revision as of 16:03, 7 August 2023
42Q Home >Production > 100% Traceability> PTS Mobile
Contents
Introduction
The Part Traceability System (PTS) is an essential component of the MES suite of tools, designed specifically to meet the growing demands of customers. Its primary objective includes offering comprehensive traceability at the component level and ensuring strict quality controls. By automating production lines and enforcing rigorous product quality control, this system plays a pivotal role in enhancing overall productivity. its successful implementation has been witnessed across numerous plants worldwide. As technology continues to evolve and SMT process equipment tools become increasingly intricate and feature-rich, the PTS application and its accompanying features consistently advance. However, our commitment remains to provide support for all technology tools. 42Q prioritizes offering the necessary flexibility to accommodate various line types and deliver diverse levels of traceability that are crucial to the success of your business.
PTS Mobile
PTS Mobile is specifically designed to be compatible with handheld devices, recognizing that operators may not always be in front of a computer and require the convenience of using a handheld device for operation.
To access PTS Mobile, navigate to Production > 100% Traceability > PTS Mobile
Re-Validate Material
Whenever material is going to exhaust, splicing is required to ensure production can proceed without interruption. However, there is a small chance that splicing was mistakenly done to the wrong feeder slot and it can’t be detected by the normal part verification process.
Therefore, a material re-validation is required to handle this scenario. By re-validate material (just re-scan material barcode, without interrupting the current production run), chances of splicing material to the wrong feeder slot can be avoided. The Re-Validate Material is a mobile solution (GUI) to handle the situation of Component Reset and Re-validation for traditional SMT Machines. The users can validate the materials with the Workstation, Material Barcode, Feeder Barcode, and Station.
Figure 1: Re-Validate Material
The main screen will request the user to input or scan the Workstation, Material Barcode, Feeder Barcode, and Station Location.
Load/ Unload Materials
It is mainly used for material loading and unloading, including the following submenus:
- Load Material
- Load SMT Tools
- Material Queue
- Scan Barcode
- Prepare Material
- Unload Material
- Load Prepare Material
Figure 2: Load / Unload Materials page
PTSM Load UnloadMaterials page.png
Load Material 
This function is to prepare for the Scan board.
Figure 3: Load to Workstation
Load SMT Tools 
This function is used to load and unload Jig.
Figure 5: Load SMT Tools
Marial Queue 
This function is used to batch joint materials and prepare for automatic loading.
Figure 6: Material Queue
Scan Barcode 
After the production line has been activated the materials loaded in Traceability, go to the Scan Barcode module.
Figure 7: Scan Barcode
Figure 8: Loaded Material Report
Figure 9: Scanned
Prepare Material PTSM Logo5.png
To prepare material in advance while the production line is either in offline mode or online mode.
Figure 10: Prepare Material
Unload Material PTSM Logo6.png
Unload Feeder/Material from Workstation.
Figure 11: Unload Material
Load Prepare Material PTM Logo7.png
Load prepared material sing.
Figure 12: Load Prepare Material
Solder Paste
Solder Paste Mainly used to manage solder paste, including the following submenus:
- Refrigeration In
- Refrigeration out
- Thaw Start
- Thaw End
- Stirring
- Open Jar
- Solder-Paste Scrap
Figure 13: Solder Paste
Refrigeration In PTSM Logo8.png
This function is used to put the solder paste into the refrigerator.
Figure 14: Refrigeration In
Refrigeration Out PTSM Logo9.png
This function is used to take the solder paste out of the refrigerator.
Figure 15: Refrigeration Out
Thaw Start PTSM Logo10.png
This function is used to start thawing Solder Paste.
Figure 16: Thaw Start
Thaw End PTSM Logo11.png
This function is used to end the thawed solder paste.
Figure 17: Thaw End
Stirring PTSM Logo12.png
This function is used to stir the solder paste.
Figure 18: Stirring
Open Jar PTSM 13.png
This function is used to open the solder paste and prepare it for use.
Figure 19: Open Jar
Solder Paste Scrap PTSM Logo14.png
This function is used to scrap expired or unusable solder paste.
Figure 20: Solder Paste Scrap
