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| − | == EZ Picklist ==
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| − | === Convert SMT Program to Picklist ===
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| − |
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| − | '''Figure 1: Convert SMT Program to Picklist – Main Menu'''
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| − |
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| − | [[Image:Convert SMT Program to Picklist-Main Menu.jpg|500px|Convert SMT Program to Picklist-Main Menu.jpg]]<br>
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| − |
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| − | <br>
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| − |
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| − | #Select “'''EZPicklist'''” menu under “SMT Machine” main functional module.
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| − |
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| − | <br>
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| − |
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| − | === Select SMT Program File ===
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| − |
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| − | '''Figure 2: SMT Program File Selection Window'''
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| − |
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| − | [[Image:SMT Program File Selection window.jpg|500px|SMT Program File Selection window.jpg]]<br>
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| − |
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| − | <br>
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| − |
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| − | #Click “'''Select Picklist'''” button to locate the desired material placement file.
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| − | #Select the SMT program file name. Please refer to SMT job profile which prepared by SMT Engineer for the file name for each
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| − |
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| − | SMT machine.
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| − |
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| − | #Click “'''Open'''” button. Details of the picklist will be shown.
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| − |
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| − | '''Figure 3: Full Picklist Details Window'''
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| − |
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| − | [[Image:Full Picklist Details Window.jpg|500px|Full Picklist Details Window.jpg]]<br>
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| − |
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| − | All SSCI part number, station, feeder, count, and designator are encoded in SMT placement program which were prepared by
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| − |
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| − | SMT Engineer. <br>
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| − |
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| − | <br>
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| − |
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| − | === Material(s) Selection for Traceability in EZ-Picklist ===
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| − |
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| − | '''Figure 4:''' '''Material(s) Selection Option in EZ-Picklist'''
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| − |
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| − | [[Image:Material Selection Option in EZ-Picklist.jpg|500px|Material Selection Option in EZ-Picklist.jpg]]<br>
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| − |
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| − | <br>
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| − |
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| − | *Select the 1st production side and/or 2nd production side (as per picklist setup for production environment):
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| − |
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| − | :*In case the selected picklist is intended for a double-sided board which have one or multiple common materials in both sides,
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| − |
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| − | refer to green-framed items in below figure, there are 2 items of the same '''Part Number''' in the picklist, which means, this is a
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| − |
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| − | double-sided board, side 1 and side 2 have one common material.
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| − |
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| − | :*To make no confusion during the production for such boards, we need to configurate which item needs to be used in which
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| − |
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| − | side. As common material items share the same part number but match with different board numbers, we can simply
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| − |
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| − | match board numbers with sides to realize the configuration of items to sides.<br>
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| − |
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| − | '''Figure 5: Double sided board with the same material handled in the same station'''
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| − |
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| − | [[Image:EZpicklist - common material.png|500px|EZpicklist - common material.png]]
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| − |
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| − | :*Click on '''1st Side''' or '''2nd side''' option in this instance, a dialog box like below will prompt:
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| − |
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| − | '''Figure 6: Board number confirmation'''<br>
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| − |
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| − | [[Image:EZpicklist - Confirm board number on a side.png|500px|EZpicklist - Confirm board number on a side.png]]
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| − |
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| − | :*This dialog box allows user to perform board-number-to-side mapping for common material(s). There will be 3 options
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| − |
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| − | available in the drop-down list, refer to below figure:
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| − |
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| − | [[Image:EZpicklist - Confirm board number drop-down list.png]]
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| − |
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| − | ::*Board Number Goup 1: Board numbers of one side, auto detected and grouped by system. For normal panel
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| − | production(with all boards up or down), user can select this one.<br>
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| − |
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| − | ::*Board Number Group 2: Board numbers of the other side, auto detected and grouped by sytem. For normal panel
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| − |
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| − | production(with all boards up or down), user can select this one.<br>
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| − |
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| − | ::*'''All Boards''': With all board numbers included, that is to say, boar number group 1 plus board number group 2.
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| − | This option is designated for mirror-board production, with some boards up and some boards down and all are populated at
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| − |
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| − | the same time.<br>
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| − |
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| − | :*Simply select an option as per actual production and click on '''OK''' to confirm. Take note that board numbers for the other side
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| − |
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| − | will therefore be confirm and no further confirmation needed once one is done.<br>
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| − |
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| − | :*In case the selected picklist is for single-sided board, no confirmation is needed and system will simply check materials for
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| − |
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| − | the selected side as per default configuration.
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| − |
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| − | <br>
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| − |
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| − | *Select the High Value option, Lead Free option checkbox associated to each individual material part number if required.
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| − |
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| − | '''Figure 7: Material(s) Sending Option in EZ-Picklist'''
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| − |
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| − | [[Image:Material Sending Option in EZ-Picklist.jpg|500px|Material Sending Option in EZ-Picklist.jpg]] <br> <br>
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| − |
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| − | #Click “'''Send'''” button to send the picklist to PTS server.
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| − |
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| − | <br>
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| − |
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| − | === Confirm the Picklist Successfully Generated ===
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| − |
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| − | '''Figure 8: Successful Prompt upon Completed Picklist Conversion'''
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| − | [[Image:Successful Prompt upon Completed Picklist Conversion.jpg|500px|Successful Prompt upon Completed Picklist Conversion.jpg]]<br>
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| − |
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| − | <br>
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| − |
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| − | #After the picklist is submitted to server, message prompt “Complete” will display as shown in Figure 6.
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| − | #Click “'''Confirm'''” button to confirm it.
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| − |
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| − | <br>
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| − |
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| − | === Generate Loading List ===
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| − |
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| − | '''Figure 9: Loading List Option in EZ-Picklist'''
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| − |
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| − | [[Image:Loading List Option in EZ-Picklist.png|500px|Loading List Option in EZ-Picklist.png]]<br>
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| − | <br>
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| − |
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| − | #Click “'''Loading List'''” button to send the picklist to default path: '''C:\pts\loadinglist\''' (Windows); '''/temp/loadinglist '''(Linux) .
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| − |
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| − | <u>'''Note:'''</u> <br>
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| − | *Default path for Loading List report is customizable. Local plant can simply contact PTS team to do the
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| − | customization.
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| − | *There are two available templates for Loading List report, refer to below '''Template 1''' and '''Template 2'''. '''Template 1''' is the
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| − | default one, local plant can also contact PTS team to switch to '''Template 2'''.
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| − |
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| − | '''Figure 10: Available Loading List templates<br>'''
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| − |
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| − | {| cellpadding="2" style="border: 1px solid darkgray; width: 453px; height: 148px;" class="FCK__ShowTableBorders"
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| − | |- align="center"
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| − | ! style="border: 1px solid rgb(119, 119, 119);" |
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| − | [[Image:Defaultloadinglistreport.png|400x500px|Defaultloadinglistreport.png]]<br>
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| − |
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| − | | style="border: 1px solid rgb(119, 119, 119);" |
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| − | [[Image:Loadinglistreport2.PNG|400px|Loadinglistreport2.PNG]]<br>
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| − |
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| − | |- align="left" style="border: 1px solid rgb(119, 119, 119);"
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| − | | align="center" | '''Template 1'''(Default)
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| − | | align="center" | '''Template 2'''(Adding Nozzle Info)
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| − | |}
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| − | Please be noted that this Surface Mount Devices (SMD) Loading List cannot be used as a control document without stamp/sign
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| − |
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| − | by authorized personnel defined by plant such as SMT production line supervisor/team leader. This is designed to be used for
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| − | materials loading reference only.<br>
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| − |
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| − | <br>
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| − |
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| − | '''Figure 11: Confirm the Loading List Successfully Generated'''
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| − | [[Image:Confirm the Loading List Successfully Generated.jpg|500px|Confirm the Loading List Successfully Generated.jpg]]<br>
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| − | <br>
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| − |
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| − | #After the Loading list is generated successfully, message prompt “Complete” will display as shown in Figure 8.
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| − | #Click “'''Confirm'''” button to confirm.
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| − | <br>
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| − |
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| − | == SMT Comparison ==
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| − | This module is designed to compare standard SMT program and current SMT program, which makes it easy for user to find out
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| − | the differences between two programs and eases the operation.
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| − | <br>
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| − | Select'''SMT Comparison''' from the main menu of PTS Web, a window shows up, refer to below figure:
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| − |
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| − | [[Image:SMT Comparison.png]]
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| − | All available SMT machines are shown in tabs and there are two grids displayed under each tab for user to make comparison
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| − |
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| − | the programs of the selected machine type:<br>
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| − | *Select correct machine tab.
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| − | *Click '''Standard SMT''' button, system will pop up one dialogue box asking user to select one file (make sure the file user
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| − | selected matches with machine type)
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| − | *Then click '''Current SMT''' button, select current SMT program for comparison.
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| − | *After both program selected, system will compare them and show differences to user. Refer to below figure:<br>
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| − | [[Image:SMT comparison results.png]]
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| − | *As above shown, the modified value is marked with red in '''Current SMT''' table.Corresponding checkbox for the item will be
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| − | ticked automatically.
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| − | *'''Designator''': List out designators that has been modified.<br>
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| − | *'''Modified''': Display original data and new data. (E.g. X_Axis: -69.93/-69.9, ‘-69.93’ is original data, ‘-69.9’ is new data.)<br>
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| − | *Click '''Comparison Report''' button, a report will be generated under <u>''C:\pts \report''</u> to log what has been changed .
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| − | == SMT-BOM Comparison ==
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| − | This function is used to compare picklist whether existing in BOM file.
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| − | <br>
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| − | Select SMT & BOM Comparison from the main menu of PTS Web, a window shows up, refer to below picture:<br>
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| − | [[Image:SMT and BOM comparison-1.png]]<br>
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| − |
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| − | *Click '''SMT File''' button, system will pop up one dialogue box asking user to select appointed Ezpicklist file.
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| − | *Input correct BOM part number into '''BOM P/N''' text box, then press '''Enter '''key.
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| − | *Select correct ECN number from pull down list.
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| − | *Click '''Check BOM''' button. If there is any error record in BOM file, the error message will show in the table right below, refer to
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| − |
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| − | below picture:<br>
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| − | [[Image:SMT & BOM comparison-2.png|549x362px]]
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| − | *Click on '''Report''' button, an EZpicklist excel file will be automatically genterated and saved under the default path:
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| − | <u>''C:\pts\report''</u>.
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| − | == Show BOM ==
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| − | This module allows user to view BOM, disable BOM or enable BOM.<br>
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| − | <br>
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| − | Select Show BOM from the main menu of PTS Web, below picture shows up:
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| − |
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| − | [[Image:Show bom-1.png|600px]]
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| − | *All BOM P/N(ECN) in the system are listing out in pages.
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| − | *User can search a BOM by '''BOM P/N''' or '''BOM ECN''', and/or by '''Active''' or '''Disabled'''.
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| − | *Right click one selected item, a menu will be shown(refer to above figure):
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| − | :*'''Disable''': Allow user to disable the selected BOM P/N or BOM ECN.
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| − | (<u>Note: </u>on online ECN can't be disabled and system will prompt a warning message accordingly)
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| − | To enable a disabled BOM, user can:
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| − | 1. Search the BOM by '''Disabled''' and click on '''Go''' button, all disabled BOM will be displayed;
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| − |
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| − | 2. Right click on target BOM and select '''Enable'''.
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| − | :*'''Deviation''': This option redirects to '''Deviation Note Report''' page and allows user to add or review the deviation records.
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| − | :*'''Show BOM''': This option allows user to view all existing items under the selected BOM. Refer to below figure:<br>
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| − | [[Image:Show BOM-2.png|600px]]
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| − | 1. Click '''Send''' button, system will redirect to '''File Archive '''page which allows user to export the BOM.
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| − | 2. '''Cancel '''takes user back to previous page.
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| − | <br>
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| − | <br>
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| − | == Compare BOM and Picklist ==
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| − | This module is designed to verify if designators in BOM are consistant with the ones in SMT program and list out the
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| − | differences.<br>
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| − | <br>
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| − | Select Compare BOM and Picklist from the main menu of PTS Web:
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| − |
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| − | [[Image:Compare bom and picklist-1.png|600px]]<br>
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| − | Currently, system provides two methods to search comparison results. Search by '''Line Name''' or '''Picklist Name'''. Details are
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| − |
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| − | explored below:<br>
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| − |
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| − | === Search By Line Name<br> ===
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| − |
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| − | *Input '''Line Name'''
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| − | *Input BOM number into '''BOM''' textbox
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| − | *Select correct BOM ECN from '''BOM ECN''' drop-down list.
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| − | *Click '''Check''' button. The results will be shown on the right. Above figure is an example of unmatched results.
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| − | *If BOM match with Picklist, screen will show as the following.<br>
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| − | [[Image:Compare bom and picklist-2.png]]
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| − |
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| − | <u>Note:</u> Pay attention to Compare Part Number check box. This option is meaningless if user choose to search by Line
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| − | Name. <br>
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| − | <br>
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| − | === Search By Picklist Name ===
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| − |
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| − | *Select and input '''Picklist Name'''<br>
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| − | *Input BOM number in the '''BOM''' textbox
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| − | *Select a correct '''BOM ECN''' from the drop-down list
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| − | *Click on '''Check''' button.
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| − |
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| − | <u>Note:</u> Pay attention to the '''Compare Part Number''' check box here, the result shown on the right will be of slight
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| − |
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| − | difference with this option checked and unchecked. Refer to below figures:
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| − |
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| − | {| border="1" cellspacing="1" cellpadding="1" style="width: 504px; height: 73px;"
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| − | |-
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| − | |-
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| − | | Compare Part Number '''Checked'''
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| − | | Compare Part Number '''Unchecked'''
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| − | |}
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| − | == PN Extra Info ==
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| − | This module allows user to flag the high value material and define whether or not to track and show orientation picture for a
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| − | particular material during the process of material loading.
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| − | '''Prerequisites:'''
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| − | *Please sent " '''Track all Components=Yes''' " under '''System Setting''' page on PTS Web.
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| − | <br>
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| − | Select '''PN Extra Info''' from the main menu of PTS Web, below picture shows up:
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| − | [[Image:PN Extra Info-1.png|600px]]
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| − |
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| − | *User can perform search by inputting target part number and/or defining parameters (Orientation, Track, High Value);
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| − | *Select one item and click on its part number, a window will pop up, refer to below figure:
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| − | [[Image:PN Extra Info-2.png]]
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| − | #'''Part Number''': The part number selected by user. Display only.
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| − | #'''Description''': Description of the item selected by user. Display only.
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| − | #'''Orientation''': Whether or not to show the orientation picture when loading this material. select '''Yes''' or '''No'''.(Note: This
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| − | option will be disabled only when " '''Show Orientation Picture=Yes'''" under '''System Setting''' page.<br>
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| − | #'''Track''': Whether or not to track the material. Select '''Yes''' or '''No'''.
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| − | #'''High Value''': Define whether or not the selected item is a high value item. Select '''Yes''' or '''No'''.(Note: This option will be
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| − | disabled only when "'''High Value Mark=Yes'''" under '''System Setting''' page.<br>
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| − | #'''Send''': Click this button to save the configuration.
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| − | #'''Cancel''': Click this button to go back to previous window without saving.
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| − | <br> <br>
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| − | == Feeder Registry ==
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| − |
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| − | Supervisors and administrators can create, change, and review history using the Feeder Registry portlet:
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| − |
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| − | === Creating a New Feeder ===
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| − |
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| − | #In the Feeder Registry portlet, click '''Create Feeder'''.
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| − | #In the Create Feeder pop-up window, Select the '''Feeder Type''', enter the new '''Feeder Barcode''', and the '''Number of Feeder'''(s). Then click '''Create'''.
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| − | #Enter the Feeder Name in the Search text field and click the search icon to search. The new Feeder should now display in the search results.
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| − |
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| − | === Deleting a Feeder ===
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| − |
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| − | #Enter the feeder barcode into the Search field and click the search icon to pull up the feeder in the search results.
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| − | #Check the box of the feeder.
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| − | #Click Delete.
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| − |
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| − | == Feeder Rework ==
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| − |
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| − | Supervisors and administrators can rework feeders by using the Feeder Rework portlet by following the instructions below:
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| − |
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| − | #In the portal, access the Feeder Rework portlet: '''Production > SMT Machine Part Traceability > Feeder Rework'''.
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| − | #Enter the full feeder name or scan feeder barcode then press enter or click on the next field.
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| − | #Change the maximum usage depending, maintenance period, minimum alarm usage and minimum alarm usage and minimum alarm maintenance period on feeder status.
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| − | #Click '''Add '''on the right panel.
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| − | #Key in '''Service Description''' then click '''Create''' on the call out page.
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| − | #Click '''Cancel '''button on the call out page.
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| − | #Select the '''Service Description''' from the drop down list, key in Remark then click '''Send''' on the right panel.
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| − | #Click '''Refresh'''.
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| − | #Click '''Print'''. Then click the '''? '''on the left panel.
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| − |
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| − | == Feeder Type Registry ==
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| − |
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| − | Supervisors and administrators can create, change, and review the feeder type history by using the Feeder Type Registry portlet.
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| − |
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| − | === Creating a New Feeder Type ===
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| − |
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| − | #From the Feeder Type Registry portlet, click '''Create Feeder'''.
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| − | #In the Create Feeder pop-up windown, enter '''Feeder Type''', '''Feeder Barcode''', and '''Number of Feeder'''(s). Then click '''Create'''.
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| − | #Enter the apropriate values in the Type Regulation, Max. Usage, Maintenance Period, Min. Alarm Usage, Min. Alarm Period fields. Click '''Update'''.
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| − |
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| − |
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| − |
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| − | === Changing a Feeder Type ===
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| − |
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| − | #Search for the feeder type to be changed by entering the feeder type or barcode into the search field and clicking the search icon.
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| − | #From the search results, check the box of the feeder type to be changed. Click '''Update'''.
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| − | #The Max. Usage, Maint. Date, Full Maintenance Date, and Maint. Period fields can now be changed.
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| − | #After the changes have been made, click '''Update'''.
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| − |
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| − | == Workstation Type ==
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| − |
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| − | Under this module user is allowed to add/delete/change a workstation type.<br>
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| − | <br>
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| − |
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| − | Select Workstation Type from the main menu of PTS Web, a picture shows up as below:<br>
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| − |
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| − | [[Image:Workstation type.png]]<br>
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| − |
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| − | *To Add a workstation type:
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| − | :*Input workstation type name in'''Add Workstation Type''' textbox.
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| − | :*Input '''Max Station '''number in the textbox.
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| − | :*Input '''Max Table''' number in the textbox.
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| − | :*Select one '''Category/ Group''' from the drop-down list
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| − | :*Click on '''Create''' button to add workstation type.
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| − |
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| − | *To Search a workstation type,input Workstation Type Name in the textbox and click on '''GO''' button.
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| − | *To change or delete a workstation type:
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| − |
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| − | :*Click one '''Workstation Type Name''', system go to Workstation Type Maintenance page allowing user to modify relevant
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| − |
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| − | parameters of this workstation type.<br>
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| − |
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| − | :*Click on '''Change''' button to save new configuration.
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| − | :*Click on '''Delete''' button to delete this workstation type.<br>
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| − |
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| − | == JIG Registry ==
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| − | === Prerequisites ===
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| − |
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| − | *Set production offline.
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| − | *This function only works on request. Please set '''“Jig Control = Yes”''' in [[PTS System Definitions#Other|System Setting]] page
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| − |
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| − | before using this function.
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| − |
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| − | === Overview ===
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| − | This function will support tooling has been installed in SMT machine correctly for a specific product.
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| − |
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| − | ''<small>The following is an example, which shows the user how to operate this function:</small>''
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| − |
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| − | <br>
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| − |
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| − | === Operations ===
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| − |
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| − | ==== Set Parameter ====
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| − | Please set “Jig Control = Yes” in [[PTS System Definitions#Other|System Setting]] page before using this function. (Note: This
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| − | part only allow administrator to change it.)
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| − | [[Image:Jig System Setting.JPG|thumb|none]]
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| − |
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| − | #Select '''Administration > [[PTS System Definitions|System Setting]]''' from main module.
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| − | #Change '''Jig Control''' parameter to “Yes”
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| − | #Click “Send” button to save change.
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| − | <br>
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| − | ==== Jig Maintenance ====
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| − | To begin to use Jig function, user needs to set Jig in this module first.
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| − | ===== Jig Maintenance List<br> =====
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| − | [[Image:Jig maintenance list.png|thumb|left|188x82px]]
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| − |
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| − | <br>
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| − | <br>
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| − | <br>
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| − |
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| − | <br>
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| − |
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| − | ===== Add Jig Maintenance<br> =====
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| − | [[Image:Jig maintenance add.png|thumb|left|188x82px]]
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| − |
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| − | <br>
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| − | <br>
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| − | <br>
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| − | <br>
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| − |
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| − | ===== Jig Picklist Mapping List<br> =====
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| − | [[Image:Jig picklist mapping list.png|thumb|left|188x82px]]
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| − |
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| − | <br>
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| − | <br>
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| − | <br>
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| − |
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| − | <br>
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| − | ===== Jig Picklist Mapping Addition<br> =====
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| − | [[Image:Jig picklist mapping add.png|thumb|left|188x82px]]
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| − |
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| − | <br>
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| − | <br>
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| − |
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| − | <br>
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| − | <br>
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| − |
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| − | ==== Load/Unload Jig Tool ====
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| − | This function is used to load jig for next scanning board.
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| − |
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| − | <u>Prerequisites:</u>
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| − |
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| − | *Set "'''Jig Control=Yes'''" under '''System Setting''' page;
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| − | *Jig barcode has been created;
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| − | *Mapping has already been created for this barcode.
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| − |
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| − | At PTS Web, select Load SMT Tools from the main menu up on the left:
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| − | [[Image:Load SMT tools.png|500px|Load SMT tools.png]] <br> 1. Select '''Producion''' (line) '''Available''' and '''Workstation'''
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| − |
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| − | '''Available'''.
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| − | 2. B'''OM Part Number''', '''Picklist Name''', '''Work Order Number''' will be display only.
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| − | 3. Input corresponding jig barcode in '''Jig Barcode''' textbox.
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| − | 4. Click on '''Send''' button, system will auto verify whether the jig barcode can be loaded to the selected workstation based on
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| − |
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| − | defined mapping. If the jig barcode is correct, it will then be loaded successfully and displayed at the table below. The table
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| − | shows current jig barcode only.
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| − |
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| − | [[Image:Load jig successfully.png|500px|Load jig successfully.png]]
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| − | 5. An error message will pop up if system fails to load jig, details please refer to below table.
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| − | 6.To unload jig, please click on corresponding jig barcode and a dialogue box will pop up asking user to confirm the operation.
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| − | Click '''OK''' to unload, and '''Cancel''' to go back to previous window.
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| − |
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| − | <u>Error Messages for Load SMT Tools</u>
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| − | {| cellspacing="1" cellpadding="1" border="1" style="width: 832px; height: 128px;"
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| − | |-
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| − | ! bgcolor="#cccccc" scope="col" | Error Message
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| − | ! bgcolor="#cccccc" scope="col" | Reason
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| − | ! bgcolor="#cccccc" scope="col" | Solution
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| − | |-
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| − | |
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| − | Jig not matched!
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| − | | Maping already existed, but not matched with the jig barcode entered
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| − | | Check it in '''PTS Web'''>'''Jig Maintenance''' or change to correct jig barcode
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| − | |-
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| − | | Jig is now in use!
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| − | | This jig is currently used by another workstation.
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| − | | unload this jig from the workstation where the jig is in use or choose another jig with the same mapping.
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| − | |-
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| − | | Jig not required in this workstation!
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| − | | No need to verify jig barcode in this workstation.
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| − | | It will not affact scan board. User can scan board normally.
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| − | |-
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| − | | Jig not exist
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| − | | The jig barcode user entered doesn't exist.
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| − | | Re-enter a correct jig barcode or create a jig barcode with the entered name.
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| − | |}
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| − |
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| − | <br>
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| − | <br>
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| − | <br>
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| − | ==== Scan Board With Jig ====
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| − |
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| − | If no jig is loaded for current workstation, the scanning will be failed.
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| − | [[Image:Scan board with jig.png|thumb|left|188x82px]]
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| − |
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| − | <br>
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| − | <br>
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| − |
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| − | <br>
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| − |
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| − | <br><br>
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| − |
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| − | == Machine Registry ==
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| − | Supervisor, administrator, and production users can change the machine registry record values using the Machine Registry portlet:
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| − | #From the Machine Registry portlet, click '''Create'''.<br>
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| − | #Enter the '''Machine No.''', '''Machine Barcode''', '''Machine Ownder''', '''Description''', and select the '''Machine Type'''. Then click '''Update'''.
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| − | #Search for the machine type or machine barcode by entering the type or barcode of the machine into the Search field and clicking the search icon.
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| − | #Select the machine type or machine barcode from the results.
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| − | #Click Update[?] to change the machine registry value. When changes are complete, press '''Update '''to apply the changes.
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