SOP-42Q-MES0028 Incoming Traceability

Cirrus > Shop Floor Control > Production > Incoming Material Labeling

PTS Production Setup - Incoming Material Labeling Version MES15 Portal 1.0 Work Instruction

This Work Instruction is 42Q's corporate standard. This document is under revision control. The latest revision is located on Intranet. Once printed it is an uncontrolled copy. All alterations to this work instruction require approval. Contact the IT Global Education and Training Department to submit suggested alterations and or updates.

This edition applies to MES15 Portal 1.0 Application and all subsequent releases and modifications until otherwise indicated in new revisions.

SFDC Production Control

As its name implies, the Shop Floor Data Collection (SFDC) system is responsible for the collection of data from the shop floor. The collected information is then stored in the Manufacturing Execution System (MES). Specifically, the real-time information collected by SFDC is utilized by Reporting and MES Web to create quality control reports. The SFDC system uses manual and automated barcode scanning to monitor and collect data for a product line or plant. Thus SFDC plays an important role in maintaining unit histories and directing product movement on the manufacturing floor.

The system provides Access Control between the modules of the application, including the functionalities of each screen. The current version has an SFDC Configuration page which provides access to all sub modules pages and its functionalities (view, add, edit, delete, print and generate output file).

General Notes

• Incoming material labeling is the foundation of traceability. Initially warehouse staff must ensure that all the received materials must have their correct RT (Receipt Traveler) numbers.

• Every time the warehouse receives materials, there will be RT records downloaded from ERP Application to PTS database server, and the corresponding RT sheet numbers can also be found and printed for the received materials.

• We review incoming material labeling module in this section. By means of the scanner, the material barcode makes it a reality to trace components in modern EMS because the material barcode uniquely identifies the PCB and its components, hence deciding the manufacturer name, manufacturer part number, lot code, etc. of the components. This module implements the function by linking the material barcode to its relevant characteristics.

• Work Instruction alteration suggestions must be reviewed and approved by the site Documentation Manager prior to sending an alteration request to 42Q Corporate.

• This Work Instruction is a basic navigation-training guide and is not meant to teach the process flow for individual department functionality. Individual 42Q sites may have minor or specific process changes that will be documented at the site level.

Pre-Requisites

• Preliminary reading up SOP-5-I-PTS0001_Basic Navigation instruction
• Equipment for label printing and barcode scanning are ready for use.
• Receipt Traveler number

Incoming Process Flow

Figure 1: Incoming Process Flow

Material Labeling

1. To access the Material Labeling Page, navigate to Shop Floor Control > Production Control > Incoming (PTS) > Material Labeling.

Figure 2: Incoming Material Labeling

1. Select Material Labeling under Incoming in main menu.

2. Enter Receipting Number. (Compulsory)

3. Next enter the SANM Part Number, Manufacturer P/N, Receipting Qty

Figure 3: Incoming Material Labeling- Input Option

4. Copies : Quantity of labels to be placed on material(default is "1").

5. Quantity : Number of material in each packing unit.

6. Lot Code & Date Code: Ensure it matches supplier’s material barcode.

7. MSD Level: Please select as indicated on material label.

8. Accept Property (required): Select from the dropdown (default is "Accepted").

9. Next Inspection Date (required): Normally material will be taken as due after one year since label printed. (Default is today’s date + Material Expire Day)

NOTE: This option only works when ’Next Inspection Date=Yes’ at ["Administrator"->PTS Administrator->System Setting->Material_And_Labeling page. Material Expire Day can also be defined at this page.

10. IQC Result /Remark: Applicable to silk printing, re-inspect, return, transfer, or split material. (Input related reference number if available)

11. MFG Date: Show MFG date on label, but system will not save this data into database.

NOTE:This option only works when ’MFG Date=Yes’ at ["Administrator"->PTS Administrator->System Setting->Material_And_Labeling] page.

12. LPN:show LPN( LICENSE_PLATE_NUMBER) on label.

13. Send: Creates and prints material label when Send is selected.

NOTE: Ensure each label passes visual check and checked by scanner, make sure every item on label matches the material, and paste label on the same surface where supplier label is located. (Do not cover the feeder hole or other labels on the packing).

Reprint Material Label

This module is used by IQC to reprint material barcodes. Reasons for reprinting the existing PTS printed labels include the following:

• the quantity is being updated
• poor quality labels printed
• the label has been damaged

NOTE: In this section, it is a prerequisite to have printed the material label.

1. To access the Reprint Material Label page, navigate to Shop Floor Control > Production Control > Incoming (PTS) > Reprint Material Label.

Figure 4: Incoming Reprint Labeling

1. Enter the Material Barcode, and then select Enter (all related information appears).

2. Confirm and enter the Current Quantity.

NOTE: The entered Current Quantity cannot be greater than Total Quantity. The Item Current Quantity will be in red and the user will not be allowed to print labels when "Material Label Quantity Control" is set to Yes in the PTS system setting page.

3. Define Pb-Free Category, MFG Date, and Next Inspection Date as it appears on the MFR label.

4. Input the reference information in the LPN field if any.

5. Select Send to print the new label.

Print Sub-Label

This module is for creating the second level of material package label(s) into the same quantity level, which split from the first level receiving quantity.

1. To access the Print Sub-Label page, navigate to Shop Floor Control > Production Control > Incoming (PTS) > Print Sub-Label.

Figure 5: Print Sub-Label Input Options

1. Select Print Sub-Label from the Incoming Main menu.

2. Input "Original Material", and then select Enter. The related information appears.

3. Define the sub-label quantity in New Material Quantity.

4. Complete the remaining fields per the original material label.

5. Select Send to create a new label.

Split/Transfer Material

This module is to split a receiving material lot (from one unique PTS material label) into multiple material size (i.e. multiple PTS material labels and different unique barcodes). This is applicable to the situation if a material is required volume-split.

To access the Split/Transfer Material page, navigate to Shop Floor Control > Production Control > Incoming (PTS) > Split/Transfer Material.

NOTE: It it a prequisite to have printed the material label.

Scenario example (To split the material lot from one into two different packages)

Before Split/Transfer in PTS:

Original Material: E12-012345

SSCI Part Number: XYZ6789

Current/Total Quantity: 4000 / 4000

After Split/Transfer in PTS:

Package 1

Original Material: E12-012345

SSCI Part Number: XYZ6789

Current/Total Quantity: 2000 / 4000

Package 2

Original Material: E12-012346

SSCI Part Number: XYZ6789

Current/Total Quantity: 2000 / 2000

Transfer Material

This same module is also used for transferring an item number of a specific material lot to another item number.

1. Transfer the material for different project/customer if both items’ AML are exactly same.

2. To comply with ROHS or bond policy, some materials may need to change properties by changing SSCI P/N so a new material barcode is applied.

Figure 6: Split /Transfer Material- Input Options

Split Material

When the request quantity is less than the quantity in one packing unit, use the Split Material function:

1. Select Split/Transfer Material from the Incoming Menu.

2. Scan or enter material barcode of the Original Material in the Original Material box. Additional information will show up automatically.

3. New Material Barcode can be granted by serial number.

4. Enter the New Material Quantity.

Pb-Free Category, lead free material can transfer to leaded material if the parameter Lead Free Transfer Control was defined NO at System Settings.

6. Define MSD Level, Next Inspection Date, MFG Date, and LPN as requested.

7. Enter the reference number in Append Remark (if applicable).

8. Select Send and another new label is granted.

Transfer Material

1. Scan or enter the material barcode of the Original Material in the Original Material box. Additional information will show up automatically.

2. Input or scan the new item number SANM Part Number.

3. New Material Barcode can be granted by serial number

4. Enter the New Material Quantity.

5. For Pb-Free Category lead free material can transfer to leaded material if the parameter Lead Free Transfer Control was defined NO at System Settings.

6. Define MSD Level, Next Inspection Date, MFG Date and LPN as requested.

7. Input the reference number in Append Remark (if applicable).

8. Select Send to generate a new level.

NOTE: Pb-Free can be converted to Leaded but Leaded can never be converted to Pb-Free.

Enable/Disable AML

This page is intended to activate an AML for an expired material.

Pre-Requisites

• Understanding of ERP receiving process and Receipt Traveler.

• AVL is the initial acronyms for approved vendor list

• AML is the initial acronyms for approved manufacturer list.

This section is to enable or disable AML in PTS. Due to one SANM Part Number has many manufactures, so this function is used to prevent using wrong manufactures, in other words, make the manufactures chosen more exactly.

1. To access the Enable/Disable AML page, navigate to Shop Floor Control > Production Control > Incoming (PTS) > Enable/Disable AML.

Figure 7: Enable/Disable AML

1. Select Enable/Disable AML from Incoming main menu.

2. With the Fuzzy checkbox selected, search all AML information.

3. View the Status column: if shown ’x’ that means this manufacture was disabled. Otherwise, the manufacture was enabled.

4. If the AML line is red, this manufacture is expired.

Enable AML

Figure 8: Enable AML

1. Select one SANM Part Number from SANM Part Number column in ’Enable Disable AML Main page’.(the status should be ’Disable’)

2. Input the Shelf Life in the Shelf Life (Days) item.

3. Input the Comment in the edit box if needed.

4. Select Send to enable AVL/AML.

5. The lower table shows this SSCI P/N history.

6. If enabled successfully, the message AML updated succeed will display.

Disable AVL/AML

Figure 9: Incoming Disable AML

1. Select one 42Q Part Number from the Sanm Part Number column (the status should be Enabled).

2. Input the "Comment" in the edit box (if needed).

3. Select Send to disable AML.

4. If successfully disabled, the message "AML updated succeed" will display.

NOTE: Shelf life (Days) must be approved by QA manager.

NOTE: There are two statuses for AVL/AML (active or inactive).User can use ’Active’ status Sanm Part Number.

NOTE: Select one Sanm part number. If at the top of screen shows ’Disable AVL/AML’ that means this manufacture has been enabled. Select Send to make this manufacture disable. If the top of screen shows ’Enable AVL/AML’ this means this manufacture has been disabled. Select Send to enable the manufacture.

Add AML Report

This section is to assign a valid and approved Manufacturer Name and effective days for one specific Sanm Part Number when the AVL/AML (Manufacturer Name) is not associated with SSCI P/N.

Figure 10: Incoming Add AML Report

1. Select Add AML from Enable/Disable AVL/AML Main Page.

2. Enter SANM P/N.

3. Enter a valid Manu Name and P/N (shelf life by days).

4. Select Update to proceed.

Manufacturer Info

Under this module, the user is allowed to view manufacturer information, and input or modify part details.

1. To access the Manufacturer Info page, navigate to Shop Floor Control > Production Control > Incoming (PTS) > Manufacturer Info.

Figure 11: Incoming Add AML Report

2. Select criteria from the Search By drop-down list to perform search.

For Example: Manufacture, SANM P/N, or MANU P/N.

3. Input corresponding code in the textbox and select icon to the right. Below is an example to search by SANM P/N.

Figure 12: Incoming Manufacturer Info Search

Select the SANM P/N to see corresponding manufacturer information:

It lists out all manufacturer part numbers under the selected SANM P/N. To view part details, please click on one manufacturer part number:

• Manufacturer: Manufacturer for the selected material. Display only.
• Manufacturer PN: The manufacturer P/N selected by the user. Display only.
• Pb-Free Category: The Pb levle of selected material. Select from the drop-down list.
• MSD Level: The MSD level of selected material. Select from the drop-down list.
• Date Code: Define the date format. Select from the drop-down list.
• Body Thickness: Material thickness in millimeter. Input corresponding value in the textbox.This is a must-defined item for material verification during material loading.
• Orientation: Define material orientation. Select from the drop-down list. This is a must-defined item for material verification during material loading.
• Package Type: The type of material package. Select from the drop-down list.
• Package Width: Package width in millimeter. Input corresponding value in the textbox.
• Package Pitch: Package pitch in millimeter. Input corresponding value in the textbox.
• Marking Regular (changed to Marking Regulation since PTS 3.4.3.): Allow user to define the naming regulation of IC number. This option won’t show up unless it’s set "IC Marking = Yes" under System Setting page.
• Send: Save the configuration.
• Cancel: Go back to previous window without saving.

Virtual RT

Process Overview

This function is suggested to be used only under the following scenario and it is strongly recommended to obtain approval from either or both Quality Assurance Manager and Supply Chain Manager:

• Received material item is not purchased through ERP.
• Consignment item and Free of Charge (FOC) item from Supplier or Customer that are not purchased or ordered through ERP.

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Add Virtual Receipt Traveller

This module creates a virtual Receipt Traveler (RT) number for a specific batch of materials for certain requirements. The name for the virtual RT number generated automatically starts with "v" plus customized name by operator to differentiate from the normal ones.

Figure 13: Incoming Add Virtual RT

1. Select Add Virtual RT under incoming main menu.

2. SANM Part Number: Enter required value in the text box.

3. Manufacturer Name: Select the option from drop-down list.

3. Suppler Name: Select the option from drop-down list.

4. Receipt Traveler No.: Enter the RT number in the text box.

5. Quantity: Enter the required quantity in the text box.

6. Send: Click the button to add a virtual RT.

7. A new receipt traveler is generated. The new RT will be displayed in the RT report page.

Figure 14: Incoming RT Report

Further Information

This completes SOP-5-I-PTS0002-C Incoming Material Labeling information. For further information on a specific functional area for incoming please refer to the following SOP.

SOP-5-I-PTS0024-1_Inquiry & Reporting

Document Revision History

Date	Author	Title	Version	Change Reference
01/08/13	Helena Wang	Technical Writer	1.0	Initial SO Work Instruction
17/02/14	Ashley Martin	Technical Writer	1.0	Review and Format
28/02/14	Elaine Fonaro	Technical Writer	1.0	Format for WIKI
03/04/16	Elaine Fonaro	Technical Writer	1.0	Updated Oracle occurrences to ERP