Difference between revisions of "42Q-MES0186-A-PTS Mobile"

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<center>'''Production'''</center> <center>'''100% Traceability'''</center> <center>'''PTS Mobile'''</center> <center>'''&nbsp;MES 15.78'''</center>  
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<center>'''Production'''</center> <center>'''100% Traceability'''</center> <center>'''PTS Mobile'''</center> <center>'''&nbsp;MES 15.82'''</center> <center>'''Revision D1'''</center>  
 
<span class="mw-headline" id="">&nbsp;</span>
 
<span class="mw-headline" id="">&nbsp;</span>
  
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= <span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction">Introduction</span></span></span></span></span></span></span></span></span></span> =
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= <span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction"><span class="mw-headline" id="Introduction">Introduction</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> =
  
 
The Part Traceability System (PTS) is an essential component of the MES suite of tools, designed specifically to meet the growing demands of customers. Its primary objective includes offering comprehensive traceability at the component level and ensuring strict quality controls. By automating production lines and enforcing rigorous product quality control, this system plays a pivotal role in enhancing overall productivity. its successful implementation has been witnessed across numerous plants worldwide.
 
The Part Traceability System (PTS) is an essential component of the MES suite of tools, designed specifically to meet the growing demands of customers. Its primary objective includes offering comprehensive traceability at the component level and ensuring strict quality controls. By automating production lines and enforcing rigorous product quality control, this system plays a pivotal role in enhancing overall productivity. its successful implementation has been witnessed across numerous plants worldwide.
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As technology continues to evolve and SMT process equipment tools become increasingly intricate and feature-rich, the PTS application and its accompanying features consistently advance. However, our commitment remains to provide support for all technology tools. 42Q prioritizes offering the necessary flexibility to accommodate various line types and deliver diverse levels of traceability that are crucial to the success of your business.
 
As technology continues to evolve and SMT process equipment tools become increasingly intricate and feature-rich, the PTS application and its accompanying features consistently advance. However, our commitment remains to provide support for all technology tools. 42Q prioritizes offering the necessary flexibility to accommodate various line types and deliver diverse levels of traceability that are crucial to the success of your business.
  
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= <span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile">PTS Mobile</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> =
 +
 +
PTS Mobile is specifically designed to be compatible with handheld devices, recognizing that operators may not always be in front of a computer and require the convenience of using a handheld device for operation.
  
= <span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile"><span class="mw-headline" id="PTS_Mobile">PTS Mobile</span></span></span></span></span></span></span></span> =
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To access PTS Mobile, navigate to '''Production > 100% Traceability > PTS Mobile'''
  
PTS Mobile is specifically designed to be compatible with handheld devices, recognizing that operators may not always be in front of a computer and require the convenience of using a handheld device for operation.
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&nbsp;
  
 
&nbsp;
 
&nbsp;
  
To access PTS Mobile, navigate to '''Production > 100% Traceability > PTS Mobile'''<br/> <br/> &nbsp;
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= <span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material">Re-Validate Material&nbsp;[[File:Re-Validate Material.png|upright|Re-Validate Material.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> =
  
== <span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material"><span class="mw-headline" id="Re-Validate_Material">Re-Validate Material</span></span></span></span></span></span></span></span></span></span></span> ==
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&nbsp;
  
Whenever material is going to be exhausted, splicing is required to ensure production can proceed without interruption. However, there is a small chance that splicing was mistakenly done to the wrong feeder slot and it can’t be detected by the normal part verification process.
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Whenever material is going to be exhausted, splicing is required to ensure production is able to proceed without interruption. However, there is a small chance that splicing was mistakenly done to the wrong feeder slot and it can’t be detected by the normal part verification process.
  
Therefore, a material re-validation is required to handle this scenario. By re-validate material (just re-scan material barcode, without interrupting the current production run), chances of splicing material to the wrong feeder slot can be avoided.
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Therefore, a material re-validation is required to handle this scenario. By re-validate material (just re-scan material barcode, without interrupting the current production run), chances of splicing material to the wrong feeder slot can be avoided. &nbsp; The Re-Validate Material is a mobile solution (GUI) to handle the situation of Component Reset and Re-validation for traditional SMT Machines. The users can validate the materials with the Workstation, Material Barcode, Feeder Barcode, and Station.
  
The Re-Validate Material is a mobile solution (GUI) to handle the situation of Component Reset and Re-validation for traditional SMT Machines. The users can validate the materials with the Workstation, Material Barcode, Feeder Barcode, and Station.
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To access Re-validate, navigate to the'''Production > 100% Traceability > PTS Mobile > Re-validate Material'''
  
 
&nbsp;
 
&nbsp;
  
'''Figure 1: Re-Validate Material'''
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The main screen will request the user to input or scan the'''Workstation, Material Barcode, Feeder Barcode, and Station Location.'''
 +
 
 +
'''Figure 1: Re-validate Materials'''
  
[[File:PTSM RevalidateMaterial.png|900px|PTSM RevalidateMaterial.png]]
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'''[[File:PTSM Re-validateMaterial.png|900px|PTSM Re-validateMaterial.png]]'''
  
 
&nbsp;
 
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The main screen will request the user to input or scan the '''Workstation''', '''Material Barcode''', '''Feeder Barcode''', and'''Station Location'''.
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== <span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials">Load/ Unload Materials&nbsp;</span></span></span></span></span></span></span></span> ==
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= <span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials"><span class="mw-headline" id="Load.2F_Unload_Materials">Load/ Unload Materials&nbsp;[[File:LoadUnload Material.png|LoadUnload Material.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> =
  
 
'''&nbsp;'''It is mainly used for material loading and unloading materials and SMT tools, including the following subpages:
 
'''&nbsp;'''It is mainly used for material loading and unloading materials and SMT tools, including the following subpages:
  
*Load Material&nbsp;&nbsp;  
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*'''Load Material&nbsp;&nbsp;'''
*Load SMT Tools&nbsp;  
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*'''Load SMT Tools&nbsp;'''
*Material Queue&nbsp;  
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*'''Material Queue&nbsp;'''
*Scan Barcode&nbsp;&nbsp;&nbsp;  
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*'''Scan Barcode&nbsp;&nbsp;&nbsp;'''
*Prepare Material&nbsp;  
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*'''Prepare Material&nbsp;'''
*Unload Material&nbsp;&nbsp;  
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*'''Unload Material&nbsp;&nbsp;'''
*Load Prepare Material&nbsp;&nbsp;  
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*'''Load Prepare Material&nbsp;&nbsp;'''
  
 
<br/> <br/> &nbsp; '''Figure 2: Load / Unload Materials page'''
 
<br/> <br/> &nbsp; '''Figure 2: Load / Unload Materials page'''
  
'''[[File:PTSM Load UnloadMaterials page.png|900px|PTSM Load UnloadMaterials page.png]]'''
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[[File:PTSM LoadUnloadMaterial.png|900px|PTSM LoadUnloadMaterial.png]]
  
 
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&nbsp;
  
&nbsp;
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=== <span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material">Load Material&nbsp;&nbsp;[[File:PTSM LoadMaterial.png|PTSM LoadMaterial.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ===
  
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This function is used to load material to the workstation.
  
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#Input the Workstation name and select a workstation, and the detailed items for load material will display.
  
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&nbsp;
  
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'''Figure 3: Load to Workstation&nbsp;'''
  
=== <span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material"><span class="mw-headline" id="Load_Material">Load Material&nbsp;&nbsp;[[File:PTSM Logo1.png|PTSM Logo1.png]]</span></span></span></span></span></span></span></span></span></span></span></span> ===
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[[File:PTS LoadWorkstation.png|900px|PTS LoadWorkstation.png]]
  
This function is used to load material to the workstation.
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&nbsp;
  
 
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&nbsp;
  
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=== <span class="mw-headline" id="AI_Workstation"><span class="mw-headline" id="AI_Workstation"><span class="mw-headline" id="AI_Workstation"><span class="mw-headline" id="AI_Workstation"><span class="mw-headline" id="AI_Workstation"><span class="mw-headline" id="AI_Workstation"><span class="mw-headline" id="AI_Workstation"><span class="mw-headline" id="AI_Workstation"><span class="mw-headline" id="AI_Workstation"><span class="mw-headline" id="AI_Workstation"><span class="mw-headline" id="AI_Workstation">AI Workstation</span></span></span></span></span></span></span></span></span></span></span> ===
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For'''&nbsp;'''the AI workstation, the fields will contain the Material barcode and workstation. AI workstation means Auto Insert workstation.It is one of the workstation types.The user will manually input the Material Barcode and the Station Location.
  
'''Figure 3: Load to Workstation&nbsp;'''
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'''Figure 4: AI Workstation'''
  
'''[[File:PTSM LoadtoWorkstation.png|900px|PTSM LoadtoWorkstation.png]]'''
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[[File:PTSM AIWorkstation.png|900px|PTSM AIWorkstation.png]]
  
 
&nbsp;
 
&nbsp;
  
'''Workstation: '''Input the Workstation name and select a workstation, and the detailed items for load material will display.
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=== <span class="mw-headline" id="SMT_Workstation"><span class="mw-headline" id="SMT_Workstation"><span class="mw-headline" id="SMT_Workstation"><span class="mw-headline" id="SMT_Workstation"><span class="mw-headline" id="SMT_Workstation"><span class="mw-headline" id="SMT_Workstation"><span class="mw-headline" id="SMT_Workstation"><span class="mw-headline" id="SMT_Workstation">SMT Workstation</span></span></span></span></span></span></span></span> ===
  
'''<u>Notes:</u>&nbsp;'''
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For the SMT workstation, the fields displayed will contain the Material barcode, feeder barcode, and station; &nbsp;
  
*For the SMT workstation, the fields will contain the Material barcode, feeder barcode, and station;
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#Input the following information according to the field:&nbsp;  
*For the AI workstation, the fields will contain the Material barcode and station;&nbsp;  
 
*For the HL workstation, the fields will contain a Material barcode.
 
  
 
&nbsp;
 
&nbsp;
  
'''Figure 4: Load Material to an SMT Workstation'''
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'''Figure 5: Load Material to an SMT Workstation'''
  
'''[[File:PTSMobile Loadto WS.png|900px|PTSMobile Loadto WS.png]]'''
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[[File:PTSM LoadMaterialtoSMTstation.png|900px|PTSM LoadMaterialtoSMTstation.png]]
  
 
&nbsp;
 
&nbsp;
 +
 +
*'''Material Barcode: '''Scan (or Input manually) the material barcode.
 +
*'''New Feeder Barcode: '''Scan (or Input manually)&nbsp; New Feeder Barcode. (Apply to the feeder which will be loaded to the defined SMT machine slot).
 +
*'''Feeder Barcode:&nbsp; '''The Feeder Barcode checkbox is unchecked by default. If the "Feeder Barcode" checkbox is checked, then the "Old Feeder Barcode" and "Old Remaining Quantity" input boxes will be displayed.
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*'''Old Feeder Barcode: '''Scan (or Input manually)&nbsp; Old Feeder Barcode.
 +
*'''Old Remain Qty: '''Input Old Remain Qty.
 +
*'''Station Location: '''Scan the station barcode. gram.)
  
 
&nbsp;
 
&nbsp;
 +
<ol start="2">
 +
<li>Select&nbsp;'''Submit.''' “ Load Material Successfully” will display after the material loads successfully. Detailed information can be seen on the “Load Material Report” page.</li>
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</ol>
  
*'''Material Barcode:''' Scan (or Input manually) the material barcode.
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&nbsp;
*'''New Feeder Barcode: '''Scan (or Input manually)&nbsp; New Feeder Barcode. (Apply to the feeder which will be loaded to the defined SMT machine slot).
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<ol start="3">
*'''Feeder Barcode:&nbsp;''' The Feeder Barcode checkbox is unchecked by default. If the "Feeder Barcode" checkbox is checked, then the "Old Feeder Barcode" and "Old Remaining Quantity" input boxes will be displayed.
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<li>To close the current page, select the'''Cancel '''button.&nbsp; To see the loaded detailed information, select the&nbsp;'''Report''' button. To clear the content of the input box by selecting the&nbsp;'''Reset '''button.</li>
*'''Old Feeder Barcode:''' Scan (or Input manually)&nbsp; Old Feeder Barcode.
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</ol>
*'''Old Remain Qty:''' Input Old Remain Qty.
 
*'''Station Location: '''Scan the station barcode. gram.)
 
*Click '''Submit'''.&nbsp;“ Load Material Successfully” will display after the material loads successfully.
 
*Detailed information can be seen on the “Load Material Report” page.
 
*The user can see the loaded detailed information by clicking the '''Report''' button.  
 
*The user can clear the content of the input box by clicking the '''Reset''' button.  
 
*The user can close the current page by clicking the '''Cancel''' button.
 
  
 
&nbsp;
 
&nbsp;
  
'''Figure 5: Load Material to an HL Workstation'''
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=== <span class="mw-headline" id="HL_Workstation"><span class="mw-headline" id="HL_Workstation"><span class="mw-headline" id="HL_Workstation"><span class="mw-headline" id="HL_Workstation"><span class="mw-headline" id="HL_Workstation"><span class="mw-headline" id="HL_Workstation"><span class="mw-headline" id="HL_Workstation"><span class="mw-headline" id="HL_Workstation">HL Workstation</span></span></span></span></span></span></span></span> ===
  
'''[[File:PTSMobile Loadto HL.png|900px|PTSMobile Loadto HL.png]]'''
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For the HL workstation, the fields will contain a Material barcode.&nbsp;
 +
 
 +
#Input the Material Barcode, Scan (or Input manually) the material barcode.  
  
 
&nbsp;
 
&nbsp;
  
*'''Material Barcode: '''Scan (or Input manually) the material barcode.
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'''Figure 6: Load Material to an HL Workstation'''
*Click Submit.&nbsp;&nbsp;“Load Material Successfully” will display after the material loads successfully.
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*Detailed information can be seen on the “Load Material Report” page.
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[[File:PTSM LoadHandtoLoad.png|900px|PTSM LoadHandtoLoad.png]]
*The user can see the loaded detailed information by clicking the Report button.
 
*The user can clear the content of the input box by clicking the Reset button.  
 
*The user can close the current page by clicking the Cancel button.
 
  
 +
&nbsp;
 +
<ol start="2">
 +
<li>Select '''Submit '''after the material barcode has been scanned or inputed manually, a&nbsp; '''“Load Material Successfully” '''will display after the material loads successfully.</li>
 +
</ol>
  
 +
&nbsp;
 +
<ol start="3">
 +
<li>To close the current page, select the '''Cancel '''button.&nbsp; To see loaded detailed information, select the '''Report '''button. The information will be displayed on the “Load Material Report” page. To clear the content of the input box, select the&nbsp;'''Reset '''button.</li>
 +
</ol>
  
 +
&nbsp;
  
 +
&nbsp;
  
=== <span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools">'''Load SMT Tools&nbsp;[[File:PTSM Logo2.png|PTSM Logo2.png]]'''</span></span></span></span></span></span></span></span></span></span> ===
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=== <span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools"><span class="mw-headline" id="Load_SMT_Tools">Load SMT Tools&nbsp;[[File:PSTM LoadSMTTools.png|PSTM LoadSMTTools.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ===
  
 
This function is used to load and unload Jig.
 
This function is used to load and unload Jig.
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'''Prerequisites'''
 
'''Prerequisites'''
  
*Set Jig Control=Yes under the System Setting(Traceability) page  
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*Set '''Jig Control=Yes''' under the '''System Setting(Traceability) '''page  
 
*A Jig barcode has been created&nbsp;  
 
*A Jig barcode has been created&nbsp;  
  
<br/> '''Figure 6: Load SMT Tools&nbsp;'''
+
<br/> '''Figure 7: Load SMT Tools&nbsp;'''
 +
 
 +
[[File:PTSM LoadSMTtools.png|900px|PTSM LoadSMTtools.png]]
 +
 
 +
#Input the Workstation name and select a Workstation Available.
 +
#Input the corresponding jig barcode in the Jig Barcode textbox.&nbsp;
 +
#Select&nbsp;'''Submit,''' “Load SMT Tool” will be displayed in the Load SMT Tools page.
 +
#To close the current page by selecting the&nbsp;'''Cancel '''button. To clear the content of the input box by selecting the&nbsp;'''Reset '''button.'''&nbsp;'''
 +
 
 +
&nbsp;
  
[[File:PTSM LoadSMTTools.png|900px|PTSM LoadSMTTools.png]]
+
'''<u>Note:&nbsp;</u> '''The system will auto-verify whether the jig barcode can be loaded to the selected workstation based on the defined mapping. If the jig barcode is correct, it will then be loaded successfully. An error message will show up at the top side if the system fails to load the jig.&nbsp; &nbsp;
  
 
&nbsp;
 
&nbsp;
  
*Input the Workstation name and select a Workstation Available.
 
*Input the corresponding jig barcode in the '''Jig Barcode''' textbox.&nbsp;
 
*Click '''Submit'''.
 
*The user can clear the content of the input box by clicking the '''Reset''' button.
 
*The user can close the current page by clicking the '''Cancel''' button.
 
*The system will auto-verify whether the jig barcode can be loaded to the selected workstation based on the defined mapping. If the jig barcode is correct, it will then be loaded successfully. An error message will show up at the top side if the system fails to load the jig.&nbsp;
 
 
*If the JIG has been loaded to the workstation, then the user can enter the workstation and JIG barcode again to unload the Jig from this workstation.  
 
*If the JIG has been loaded to the workstation, then the user can enter the workstation and JIG barcode again to unload the Jig from this workstation.  
  
 
&nbsp;
 
&nbsp;
  
 +
&nbsp;
 +
 +
=== <span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue">Marial Queue&nbsp; &nbsp;[[File:PTSM MaterialQueueIcon.png|PTSM MaterialQueueIcon.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ===
 +
 +
&nbsp;
  
 +
This function is used to batch joint materials.&nbsp;
  
 +
#Input a '''Workstation Name '''and Select the Workstation Available. Select a '''Station.&nbsp;'''
  
 +
<br/> '''Figure 8: Material Queue Prerequisites'''
  
 +
[[File:PTSM PrerequisiteMaterialQueue.png|900px|PTSM PrerequisiteMaterialQueue.png]]
  
=== <span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue"><span class="mw-headline" id="Marial_Queue">Marial Queue&nbsp; &nbsp;[[File:PTSM Logo3.png|PTSM Logo3.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span> ===
+
&nbsp;
 +
<ol start="2">
 +
<li>Select&nbsp;'''Submit '''to finish inputting the following information according to the field:&nbsp;</li>
 +
</ol>
  
This function is used to batch joint materials and prepare for automatic loading.
+
*'''Workstation: '''Scan or (input manually) the Workstation name and select a Workstation Available
 +
*'''Station: '''Scan or (input manually) the Station and press the enter key. The loaded material will show automatically.&nbsp;
 +
*'''Last Material Barcode: '''Scan or (input manually) the Last Material Barcode
 +
*'''Feeder Barcode: '''Scan or (input manually) the Feeder Barcode
 +
*'''Remain Qty: '''Scan or (input manually) the quantity of the materials that have remained&nbsp;
 +
*'''Confirm Qty: '''Scan or (input manually) the quantity of the materials that are going to change
  
 
&nbsp;
 
&nbsp;
  
'''Prerequisites'''
+
&nbsp; '''<u>Note:&nbsp;</u> '''The portal will send a warning message, in case the quantity does not meet the Confirmed Quantity box. &nbsp;
 +
 
 +
*'''Confirm Material Barcode:''' Scan or (input manually) the Confirm Material Barcode
 +
*'''New material Barcode: '''Scan or (input manually) the New material Barcode
 +
 
 +
#Select&nbsp;'''Submit, '''after the Workstation Station name
 +
#Select the&nbsp;'''Cancel '''button, to close the current page.&nbsp; To clear the content of the input box, select the'''Reset '''button. To return to the previous step by selecting the'''Return '''button.&nbsp;
 +
 
 +
<br/> '''Figure 9: Material Queue&nbsp;'''
 +
 
 +
[[File:PTSM MaterialQueue.png|900px|PTSM MaterialQueue.png]]
 +
 
 +
&nbsp;
 +
 
 +
To view the Material Queue Report by selecting the Report button. To edit the Material Queue Report follow the following steps:&nbsp; &nbsp; <u>'''Note:'''</u> The first material cannot be deleted from the Material Queue Report. &nbsp;
 +
 
 +
#Select the box of the Material Barcode that needs to be edited.&nbsp;
 +
#Select&nbsp;'''Delete''' to delete the material barcode that is no longer required.
 +
 
 +
&nbsp;
 +
 
 +
&nbsp; '''Figure 10: Material Queue - Material Queue Report'''
 +
 
 +
&nbsp;
 +
 
 +
'''[[File:PTSMobile MQ Report.png|900px|PTSMobile MQ Report.png]]'''
 +
 
 +
&nbsp;
 +
 
 +
&nbsp;
 +
 
 +
<u>'''Note:&nbsp;'''</u>Material queue max reels and Material queue max Boards cannot be larger than the values set at the system settings page if '''Allow Material Queue''' is'''YES.'''
 +
 
 +
&nbsp;
 +
 
 +
&nbsp;
 +
 
 +
=== <span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode">Scan Barcode&nbsp; &nbsp;[[File:PTSM ScanBarcodeIcon.png|PTSM ScanBarcodeIcon.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ===
 +
 
 +
After the production line has been activated the materials loaded in Traceability, go to the '''Scan Barcode''' module.
 +
 
 +
#Add the '''Workstation name''' and Select a '''Workstation.&nbsp;'''
 +
 
 +
&nbsp;
 +
<ol start="2">
 +
<li>'''Input the following information according to the field:&nbsp;'''</li>
 +
</ol>
 +
 
 +
*'''BOM Part Number:''' Scan or (input manually) the BOM Part Number
 +
*'''Picklist Name: '''Scan or (input manually) the Picklist Name&nbsp;
 +
*'''Work Order Number: '''Scan or (input manually) the Work Order Number
 +
*'''Board Barcode: '''Scan or (input manually) the Board Barcode
 +
 
 +
&nbsp;
 +
<ol start="3">
 +
<li>The PCB board/panel/serial barcode will need to be '''Scan '''as per Workstation Setup defined in the Production Setup module.“Scan board barcode successfully” will display after the scan barcode successfully.</li>
 +
</ol>
 +
 
 +
<br/> '''Figure 11: Scan Barcode&nbsp;'''
 +
 
 +
[[File:PTSM ScantheBarcode.png|900px|PTSM ScantheBarcode.png]]
 +
 
 +
&nbsp;
 +
<ol start="4">
 +
<li>To view the Loaded Material report,&nbsp; select the&nbsp;'''Loaded '''button and to view the Scanned Board Report select the '''Scanned '''button. To close the current page, select the&nbsp;'''Cancel '''button.</li>
 +
</ol>
 +
 
 +
<br/> '''Figure 12: Loaded Material Report'''
 +
 
 +
[[File:PTSM LoadedMaterialReport .png|900px|PTSM LoadedMaterialReport .png]]
 +
 
 +
&nbsp;
 +
 
 +
'''Figure 13: Scanned&nbsp; Board Report'''
 +
 
 +
[[File:PTSM Scanned.png|900px|PTSM Scanned.png]]
 +
 
 +
&nbsp;
 +
 
 +
&nbsp;
 +
 
 +
&nbsp;
 +
 
 +
&nbsp;
 +
 
 +
&nbsp;
 +
 
 +
=== <span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material">Prepare Material&nbsp;[[File:PTSM PrepareMaterialIcon.png|PTSM PrepareMaterialIcon.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ===
 +
 
 +
To prepare material in advance while the production line is either in offline mode or online mode.&nbsp; &nbsp;
  
<br/> Set '''Allow material queue =Yes '''under the “System Settings (Traceability)” page
+
&nbsp;
  
<br/> '''Figure 7: Material Queue'''
+
#Input the following information according to the field:  
  
[[File:PTSMobile MQ.png|900px|PTSMobile MQ.png]]
+
*'''Workstation: '''Scan or (input manually) the Workstation name and select a Workstation Available.  
 +
*'''Work Order:''' Scan or (input manually) the Work Order.
 +
*'''BOM P/N, ECN Number: '''If the workstation and work order are correct, BOM P/N and ECN numbers will show automatically.
 +
*'''Barcode: '''Scan or (input manually)&nbsp; the material barcode.
 +
*'''Feeder: '''Scan or (input manually)&nbsp; the new feeder barcode.
 +
*'''Station Location: '''Scan or (input manually) the station barcode. (I.e. SMT machine slot, as formatted in SMT placement program.)
  
 
&nbsp;
 
&nbsp;
  
*'''Workstation:''' Input the Workstation name and select a Workstation Available.
+
'''Figure 14: Prepare Material'''
*'''Station: '''Input the Station and press the enter key. The loaded material will show automatically.&nbsp;
 
*'''Confirm Material Barcode:''' Input Confirm Material Barcode.
 
*'''New material Barcode:''' Input or scan the New material Barcode.
 
*Click '''Submit'''.
 
*The user can close the current page by clicking the '''Cancel''' button.
 
*The user can clear the content of the input box by clicking the '''Reset''' button.
 
*The user can return the previous step by clicking the '''Return''' button.
 
*The user can view the Material Queue Report by clicking the '''Report''' button.
 
  
<br/> <br/> '''Figure 8: Material Queue - Material Queue Report'''
+
[[File:PTSM PrepareMaterial.png|900px|PTSM PrepareMaterial.png]]
  
'''[[File:PTSMobile MQ Report.png|900px]]'''
+
&nbsp;
 +
<ol start="2">
 +
<li>Select '''Submit '''to send the material.&nbsp; If prepared successfully, the user can search for the information on the “Prepare Material Report” page.</li>
 +
<li>To close the current page, select the&nbsp;'''Cancel '''button. To clear the content of the input box select the&nbsp;'''Reset '''button.</li>
 +
</ol>
  
 
&nbsp;
 
&nbsp;
Line 204: Line 341:
 
&nbsp;
 
&nbsp;
  
*Select and click Delete to delete the material if needed.  
+
=== <span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material">Unload Material&nbsp;&nbsp;[[File:PTSM UnloadMaterialIcon.png|PTSM UnloadMaterialIcon.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ===
 +
 
 +
Unload Material from Workstation. &nbsp; To Unload a specific item of the material, make sure the Unload All is not checked. &nbsp;
 +
 
 +
#Input the following information according to the field:
 +
 
 +
&nbsp;
 +
 
 +
*'''Workstation:''' Scan or (input manually) the Workstation name and select a Workstation Available.
 +
*'''Barcode: &nbsp;'''Scan or (input manually) the Barcode
 +
*'''High-Value:''' Check the High-Value box to input the Confirm QTY if needed.  
 +
 
 +
&nbsp;
 +
<ol start="2">
 +
<li>Select&nbsp;'''Submit '''to unload material.</li>
 +
</ol>
  
 
&nbsp;
 
&nbsp;
  
'''<u>Note 1:</u> '''The first material cannot be deleted from the Material Queue Report.
+
'''&nbsp;Figure 15: Unload Material'''
  
'''<u>Note 2:</u>''' Material queue max reels and Material queue max Boards cannot be larger than the values set on the system settings page if '''Allow Material Queue '''is '''YES'''.
+
[[File:PTSM UnloadtheMaterial.png|900px|PTSM UnloadtheMaterial.png]]
  
 
&nbsp;
 
&nbsp;
  
 +
To '''Unload All the Material''', make sure the Unload All is checked. &nbsp;
 +
 +
#Input the&nbsp;'''Workstation name''', Scan or (input manually)'''the Workstation name and select a Workstation Available.'''
 +
#Select '''Submit '''to unload all materials.
  
=== <span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode"><span class="mw-headline" id="Scan_Barcode">'''Scan Barcode&nbsp; &nbsp;[[File:PTSM Logo4.png|PTSM Logo4.png]]'''</span></span></span></span></span></span></span></span></span> ===
+
&nbsp;
  
After the production line has been activated the materials loaded in Traceability, go to the '''Scan Barcode''' module.
+
'''Figure 16: Unload All Material from the Workstation'''
  
<br/> <br/> '''Figure 9: Scan Barcode&nbsp;'''
+
'''[[File:PTSM UnloadAllMaterial.png|900px|PTSM UnloadAllMaterial.png]]'''
  
'''[[File:PTSM ScanBarcode.png|900px|PTSM ScanBarcode.png]]'''
+
&nbsp;
  
 
&nbsp;
 
&nbsp;
Line 227: Line 383:
 
&nbsp;
 
&nbsp;
  
Users will need to add the Workstation name and select a workstation. The BOM, Picklist, and Work Order information will be displayed. The field'''Board Barcode '''will show and can be edited.
+
=== <span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material">Load Prepare Material&nbsp;[[File:PTSM LoadPrepare MaterialIcon.png|PTSM LoadPrepare MaterialIcon.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ===
  
The PCB board/panel/serial barcode will need to be '''Scan''' as per Workstation Setup defined in the Production Setup module.“Scan board barcode successfully” will display after the scan barcode successfully.
+
&nbsp;
  
Users can view the Loaded Material report by clicking the '''Loaded''' button and also view the Scanned Board Report by clicking the '''Scanned''' button. Close the current page by clicking the '''Cancel''' button.
+
Load prepare material sing.
 +
 
 +
#Input the following information according to the field:
  
 
&nbsp;
 
&nbsp;
 +
 +
*'''Workstation: '''Scan or (input manually) the Workstation name and select a Workstation Available.
 +
*'''New Feeder: '''Scan or (input manually) the New Feeder Barcode. (Apply to the feeder which will be loaded to the defined SMT machine slot).
 +
*'''Station: '''Scan or (input manually) the Location number.
  
 
&nbsp;
 
&nbsp;
  
'''Figure 10: Loaded Material Report&nbsp;'''
+
'''Figure 17: Load Prepare Material&nbsp;'''
  
[[File:PTSM LoadedMaterialReport .png|900px|PTSM LoadedMaterialReport .png]]
+
'''[[File:PTSM LoadPrepareMaterial.png|900px|PTSM LoadPrepareMaterial.png]]'''
  
 
&nbsp;
 
&nbsp;
  
'''Figure 11: Scanned&nbsp;&nbsp;'''
+
#Select&nbsp;'''Submit. '''The successful prompt information will be displayed at the top of the page. The user could also go to the “Load Material Report” web page to check if the load material was successful by entering the same information as the preparation material. If load preparation material was successful, the information (before prepared material) will disappear from the “Prepare Material Report.”&nbsp;&nbsp;  
  
[[File:PTSM Scanned.png|900px|PTSM Scanned.png]]
+
&nbsp;
 +
 
 +
&nbsp; '''<u>Note:</u>&nbsp;'''Prepare material before loading prepared material or the user can load the material directly.
  
 
&nbsp;
 
&nbsp;
Line 251: Line 415:
 
&nbsp;
 
&nbsp;
  
 +
== <span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste">Solder Paste[[File:PTSM SolderPasteIcon.png|PTSM SolderPasteIcon.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
 +
 +
This module is used to manage solder paste, including the following subpages:
  
 +
*'''Refrigeration In&nbsp;&nbsp;&nbsp;&nbsp;'''
 +
*'''Refrigeration out&nbsp;&nbsp;&nbsp;'''
 +
*'''Thaw Start&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;'''
 +
*'''Thaw End&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;'''
 +
*'''Stirring&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;'''
 +
*'''Open Jar&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;'''
 +
*'''Solder-Paste Scrap&nbsp;&nbsp;'''
  
=== <span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material"><span class="mw-headline" id="Prepare_Material">Prepare Material&nbsp;[[File:PTSM Logo5.png|PTSM Logo5.png]]</span></span></span></span></span></span></span></span></span> ===
+
<br/> <br/> &nbsp; '''Figure 18: Solder Paste'''
  
To prepare material in advance while the production line is either in offline mode or online mode.
+
[[File:PTSM SolderPastew.png|900px|PTSM SolderPastew.png]]
  
 
&nbsp;
 
&nbsp;
  
'''Figure 12: Prepare Material&nbsp;'''
+
&nbsp;
  
[[File:PTSMobile PrepareMaterial .png|900px|PTSMobile PrepareMaterial .png]]
+
&nbsp;
  
*'''Workstation: '''Input the Workstation name and select a Workstation Available.
+
&nbsp;
*'''Work Order: '''Input manually the Work Order.
 
*'''BOM P/N, ECN Number:''' If the workstation and work order are correct, BOM P/N and ECN numbers will show automatically.
 
*'''Barcode:''' Scan or input manually the material barcode.
 
*'''Feeder: '''Input manually the new feeder barcode.
 
*'''Station Location:''' Input the station barcode. (I.e. SMT machine slot, as formatted in SMT placement program.)
 
*'''Click '''Submit'''.'''
 
*The user can close the current page by clicking the '''Cancel''' button.
 
*The user can clear the content of the input box by clicking the '''Reset''' button.
 
*If prepared successfully, the user can search for the information on the “Prepare Material Report” page.
 
  
 
&nbsp;
 
&nbsp;
Line 278: Line 443:
 
&nbsp;
 
&nbsp;
  
 +
=== <span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In">Refrigeration In&nbsp;&nbsp;[[File:PTSM RefrigerationInIcon.png|PTSM RefrigerationInIcon.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ===
  
 +
This function is used to put the solder paste into the refrigerator. &nbsp;
  
=== <span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material"><span class="mw-headline" id="Unload_Material">Unload Material&nbsp;&nbsp;[[File:PTSM Logo6.png|PTSM Logo6.png]]</span></span></span></span></span></span></span></span> ===
+
#Select&nbsp;'''Refrigeration In '''Icon
  
Unload Feeder/Material from Workstation.
+
&nbsp;
 +
<ol start="2">
 +
<li>Input the following information according to the field:</li>
 +
</ol>
  
<br/> '''Figure 13: Unload Material'''
+
*'''Refrigerator ID: '''Scan or (input manually) the Refrigerator ID
 +
*'''Refrigerator Temperature: '''Input the temperature
 +
*'''Solder-Paste Material SN:'''&nbsp;Scan or (input manually) the Solder-Paste Material SN
 +
*'''Comment:''' Input a comment
  
'''[[File:PTSM UnloadMaterial.png|900px|PTSM UnloadMaterial.png]]'''
+
&nbsp;
 +
<ol start="3">
 +
<li>Select&nbsp;'''Submit.'''</li>
 +
</ol>
  
 
&nbsp;
 
&nbsp;
  
*Make sure the '''Unload All''' is not checked.
+
&nbsp; '''Figure 19: Refrigeration In'''
*Input the Workstation name and select a Workstation Available.
+
 
*Scan or enter the '''Barcode'''.  
+
[[File:PTSM RefrigirationIn.png|900px|PTSM RefrigirationIn.png]]
*Check the'''High-Value''' box to input the Confirm QTY if needed.
 
*Click '''Submit''' to unload material.  
 
  
<br/> '''Figure 14: Unload All Material from the Workstation'''
+
'''<u>Note:</u>'''
  
'''[[File:PTSMobile UnloadAllMaterialW.png|900px]]'''
+
*'''Employee Number: '''The ID/number of employees, this employee number is to call the login user information automatically. On the pad/Touch side, it can be used to scan the user code. Employee Number can not be empty and must be valid.
 +
*'''Refrigeration ID: '''The number of refrigeration. The refrigeration ID&nbsp; can not be empty and must be valid. This refrigeration ID is an [[SOP-MES0074_CMMS_Asset|Asset ID]]&nbsp;managed by the CMMS system.&nbsp;
  
 
&nbsp;
 
&nbsp;
  
*
+
&nbsp; '''<u>Notes:</u>&nbsp; '''In order to get/verify the refrigeration ID/Asset ID, users need to set the '''CMMS web server''' information in the system setting (Others > CMMS Web Service URL).
'''With the Unload All checked.'''
 
  
*
+
*'''Refrigeration Temperature:&nbsp;''' The temperature of refrigeration.&nbsp;
'''Scan or input the Workstation.'''
+
*'''Solder Paste Material SN: '''The barcode of solder paste material.
 +
*'''Solder Paste Material SN List:&nbsp; '''This application supports putting more than one solder paste material in refrigeration at one time. Once users scan/input the solder paste material barcode at the Solder-Paste Material SN text field and press the Enter key, the material barcode will show on this list line by line.  
 +
*'''Comment: '''Comment on the refrigeration in action.
  
*
+
&nbsp;
'''Select Submit to unload all materials.'''
 
  
=== <span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material"><span class="mw-headline" id="Load_Prepare_Material">Load Prepare Material&nbsp;[[File:PTM Logo7.png|PTM Logo7.png]]</span></span></span></span></span></span></span> ===
+
<u>'''Notes:'''</u>
  
Load prepared material sing.&nbsp;<br/> <br/> '''Figure 12: Load Prepare Material&nbsp;'''
+
*If'''&nbsp;'''the value of ‘'''Refrigerator Temperature'''’ for the corresponding MPN is not between the value of ‘'''Optimal Storage Temp - Storage Temp Dev’ and&nbsp; ‘Optimal Storage Temp + Storage Temp Dev’ '''(Optimal Storage Temp and Storage Temp Dev can be configured in function ‘Solder Paste material Control’) then the system will prompt error message such as ‘Incorrect Storage Temperature’.
 +
*If the shelf time of the current solder paste material is more than '''‘Shelf-Life’ '''configured in the function ‘Solder Paste material Control’ then the system will prompt error messages such as ‘Shelf Time Expired’.
 +
*If the count of ‘Thaw Cycle’ is more than ‘'''Max Allowed Thaw Cycle'''’ configured in function ‘Solder Paste MPN Control’ then the system will prompt error messages such as ‘Count of Max Allowed Thaw Cycle is reached’.
  
'''[[File:PTSM LoadPrepareMaterial .png|900px|PTSM LoadPrepareMaterial .png]]'''
+
&nbsp;
  
 
&nbsp;
 
&nbsp;
Line 321: Line 498:
 
&nbsp;
 
&nbsp;
  
== <span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste"><span class="mw-headline" id="Solder_Paste">'''Solder Paste'''</span></span></span></span></span></span> ==
+
=== <span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out">Refrigeration Out&nbsp;[[File:PTS RefrigerationOutIcon.png|PTS RefrigerationOutIcon.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ===
 +
 
 +
'''This function is used to take the solder paste out of the refrigerator.''' &nbsp;
 +
 
 +
#Select '''Refrigeration Out '''Icon
 +
#Input the following information according to the field:
 +
 
 +
*'''Refrigerator ID: &nbsp;'''Scan or (input manually) the Refrigerator ID
 +
*'''Solder-Paste Material PN: &nbsp;'''Scan or (input manually) the Solder-Paste Material PN
 +
*'''Solder-Paste Material SN: &nbsp;'''Scan or (input manually) the Solder-Paste Material PN
 +
*'''Solder-Paste Material SN List: '''&nbsp;Scan or (input manually) the Solder-Paste Material SN List
 +
*'''Reference Work Order Comment: &nbsp;'''Scan or (input manually) the Reference Work Order Comment
 +
 
 +
&nbsp;
 +
<ol start="3">
 +
<li>Select&nbsp;'''Submit.'''</li>
 +
</ol>
  
Solder Paste Mainly used to manage solder paste, including the following submenus:
+
<br/> '''Figure 20: Refrigeration Out'''
  
*Refrigeration In&nbsp;&nbsp;&nbsp;&nbsp;
+
[[File:PTSM RefrigirationOut.png|900px|PTSM RefrigirationOut.png]]
*Refrigeration out&nbsp;&nbsp;&nbsp;
 
*Thaw Start&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;
 
*Thaw End&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;
 
*Stirring&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;
 
*Open Jar&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;
 
*Solder-Paste Scrap&nbsp;&nbsp;
 
  
<br/> <br/> &nbsp; '''Figure 13: Solder Paste'''
+
'''<u>Note:</u>'''
  
'''[[File:PTSM SolderPaste.png|900px|PTSM SolderPaste.png]]'''
+
*'''Employee Number: '''The ID/number of employees, this employee number is called the login user information automatically. On the pad/Touch side, it can be used to scan the user code. Employee Number can not be empty and must be valid.  
 +
*'''Refrigeration ID: '''The number of refrigeration can not be empty and must be valid.
 +
*This refrigeration ID is an [[SOP-MES0074_CMMS_Asset|Asset ID]] managed by the CMMS system.&nbsp;
  
 
&nbsp;
 
&nbsp;
 +
 +
'''<u>Note:</u>&nbsp;''' In order to get/verify the refrigeration ID/Asset ID, users need to set the CMMS web server information in the system setting (Others > CMMS Web Service URL). &nbsp;
 +
 +
*'''Refrigeration Temperature:&nbsp; '''The temperature of refrigeration.
 +
*'''&nbsp;'''​​​​'''Solder Paste Material PN: '''The part number of the solder paste material.
 +
*'''Solder Paste Material SN:''' The barcode of solder paste material.
 +
*'''Solder Paste Material SN List:&nbsp;'''This application supports putting more than one solder paste material out of refrigeration at one time. Once users scan/input the solder paste material barcode at the Solder-Paste Material SN text field and press the Enter key, the material barcode will show on this list line by line.
 +
*'''Reference Work Order:&nbsp;'''The work order of the solder paste.
 +
*'''Comment: '''Comment on the refrigeration in.
  
 
&nbsp;
 
&nbsp;
  
=== <span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In"><span class="mw-headline" id="Refrigeration_In">Refrigeration In&nbsp;&nbsp;[[File:PTSM Logo8.png|PTSM Logo8.png]]</span></span></span></span></span></span></span> ===
+
<u>'''Note:'''</u>'''&nbsp;'''
  
This function is used to put the solder paste into the refrigerator.
+
'''‘Employee Number’, ‘Refrigerator ID’, ‘Solder Paste Material PN’, and ‘Solder Paste Material SN’&nbsp; '''can not be empty, and if the value is invalid, the system will pop up an error message.
 +
 
 +
'''Reference Work Order '''can be null, if it is null, it will map to the N/A level solder paste control. If it is not Null, it must exist in the system. If the solder-paste material PN has been changed, it must input the refrigerator ID first. &nbsp;
 +
 
 +
The system supports taking out more than 1 solder paste material of the refrigeration at one time. Once users change the value of ‘Solder Paste Material PN’ (must input ‘Refrigerator ID’ first) then the further refrigeration in value of '''‘Solder Paste Material SN'''’ can be displayed first automatically according to the FIFO rule.
 +
 
 +
*The&nbsp;'''‘Reference Work Order’ '''item can be empty. If this is empty, it will map to the N/A level for the one Solder Paste MPN control.
 +
*The '''‘Reference Work Order’ '''item is related to the part configured in the ‘Solder Paste MPN Control’ function.&nbsp;
 +
*If the shelf time of the current solder paste material is more than '''‘Shelf-Life’ '''configured in the function ‘Solder Paste MPN Control’ then the system will prompt an error message such as ‘Shelf Time Expired’.
 +
*If the storage time of the current solder paste material in the refrigerator is less than&nbsp;'''‘Min Storage Time’ '''configured in the function '''‘Solder Paste MPN Control’ '''then the system will prompt an error message such as '''‘Not Reach Min Storage Time’.'''
 +
*If the '''Solder Paste Refrigeration FIFO is ‘YES’, '''the solder paste was put into the same refrigerator earlier than that solder pastes with the same MPN will be allowed to take out from the same refrigerator. Otherwise, the system will prompt a warning message to remind the user to take out the earlier solder paste.  
  
 
&nbsp;
 
&nbsp;
  
'''Figure 14: Refrigeration In'''
+
=== <span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start">Thaw Start&nbsp;[[File:PTSM ThawStartIcon.png|PTSM ThawStartIcon.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ===
 +
 
 +
This function is used to start thawing solder paste. &nbsp;
 +
 
 +
#Select&nbsp;'''Thaw Start '''Icon.&nbsp;
 +
#Input the following information according to the field:
  
'''[[File:PTSM RefrigerationIn.png|900px|PTSM RefrigerationIn.png]]'''
+
*'''Employee Number: '''Input the Employee Number&nbsp;
 +
*'''Solder-Paste Material SN: '''&nbsp;Scan or (input manually) the Solder-Paste Material SN
 +
*'''Reference Work Order: &nbsp;'''Scan or (input manually) the Reference Work Order
 +
*'''Thaw Humidity(%):''' Input the humidity&nbsp;
 +
*'''Thaw Temperature (°c): '''Input the humidity
 +
*'''Comment: '''Input a comment&nbsp;
 +
<ol start="3">
 +
<li>Select'''Submit.'''</li>
 +
</ol>
  
 
&nbsp;
 
&nbsp;
 +
 +
'''Figure 21: Thaw Start'''
 +
 +
[[File:PTSM ThawStartp.png|900px|PTSM ThawStartp.png]]
  
 
&nbsp;
 
&nbsp;
  
=== <span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out"><span class="mw-headline" id="Refrigeration_Out">Refrigeration Out&nbsp;[[File:PTSM Logo9.png|PTSM Logo9.png]]</span></span></span></span></span></span></span> ===
+
'''<u>Notes:</u>'''&nbsp;If the previous step (Refrigerator Out) has already mapped '''‘Solder-Paste Material SN’''' and '''‘Reference Work Order’''' then the value of'''‘Reference Work Order’ '''will display automatically after the user completes inputting'''‘Solder Paste Material SN’ '''item.&nbsp; &nbsp;
  
This function is used to take the solder paste out of the refrigerator.
+
*If'''&nbsp;'''the shelf time of the current solder paste material is more than'''‘Shelf-Life’ '''configured in the function ‘'''Solder Paste MPN Control’ '''then the system will prompt an error message such as'''‘Shelf Time Expired’.'''
  
<br/> '''Figure 15: Refrigeration Out'''
+
&nbsp;
  
'''[[File:PTSM RefrigerationOut.png|900px|PTSM RefrigerationOut.png]]'''
+
*If the value of ‘'''Thaw Humidity’ '''is not between the value of '''‘Ambient Humidity Low Limit’''' and the value of '''‘Ambient Humidity High Limit’ &nbsp;'''(Ambient Humidity Low Limit and Ambient Humidity High Limit can be configured in the function ‘Solder Paste MPN Control’) then the system will&nbsp; prompt an error message such as '''‘Incorrect Thaw Humidity’.'''  
  
 
&nbsp;
 
&nbsp;
 +
 +
*If the '''Solder Paste Thawing FIFO is ‘YES’''', the solder paste that is taken out from (or put into) the same refrigerator earlier than the solder pastes with the sam MPN will be allowed to do the ‘Thaw Start’ action, otherwise the system will prompt a warning message such as ‘It is not the correct FIFO solder paste’ to remind the user.
  
 
&nbsp;
 
&nbsp;
 +
 +
=== <span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End">Thaw End&nbsp;&nbsp;[[File:PTSM ThawEndIcon.png|PTSM ThawEndIcon.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ===
 +
 +
'''This function is used to end the thawed solder paste.''' &nbsp;
 +
 +
#Select the '''Thaw End '''icon.
 +
#Input the following information according to the field:
 +
 +
*'''Solder-Paste Material SN: '''Scan or (input manually) the Solder-Paste Material SN
 +
*'''Reference Work Order:''' Scan or (input manually) the Reference Work Order
 +
*'''Comment:''' Input a comment&nbsp;
  
 
&nbsp;
 
&nbsp;
 +
<ol start="3">
 +
<li>Select '''Reference Work Order, '''input'''Comment,''' then select the '''Submit '''button</li>
 +
</ol>
  
=== <span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start"><span class="mw-headline" id="Thaw_Start">Thaw Start&nbsp;[[File:PTSM Logo10.png|PTSM Logo10.png]]</span></span></span></span></span></span> ===
+
&nbsp; '''Figure 22: Thaw End'''
  
This function is used to start thawing Solder Paste.
+
'''[[File:PTSM ThawEndp.png|900px|PTSM ThawEndp.png]]'''
  
 
&nbsp;
 
&nbsp;
  
'''Figure 16: Thaw Start&nbsp;'''
+
<u>'''Notes:'''</u>
 +
 
 +
*'''‘Employee Number’''','''&nbsp;'''and&nbsp;'''‘Solder Paste Material SN’ '''can not be empty.
 +
*The '''‘Reference Work Order’ '''item can be empty.
 +
*If the previous step has already mapped the'''‘Solder-Paste Material SN’ '''and '''‘Reference Work Order’ '''then the value of '''‘Reference Work Order’ '''will display automatically after users complete inputting the '''‘Solder Paste Material SN’''' item.&nbsp;  
 +
*If the shelf time of the current solder paste material is more than '''‘Shelf-Life’ '''configured in the function'''‘Solder Paste MPN Control’''' then the system will prompt an error message such as '''‘Shelf Time Expired’.'''
 +
*If the Thaw time of the current Solder Paste material is less than'''‘Min Thaw Time’ '''configured in the function '''‘Solder Paste MPN Control’''' then the system will prompt an error message such as'''‘Not Reach Min Thaw Time’.'''
 +
*If the '''Solder Paste Thawing FIFO is ‘YES’''', the solder paste that is taken out from (or put into) the same refrigerator earlier than the solder pastes with the sam MPN will be allowed to do the ‘Thaw End’ action, otherwise, the system will prompt a warning message such as ‘It is not the correct FIFO solder paste’ to remind the user.
 +
 
 +
&nbsp;
  
[[File:PTSM ThawStart.png|900px|PTSM ThawStart.png]]
+
&nbsp;
  
 
&nbsp;
 
&nbsp;
Line 383: Line 633:
 
&nbsp;
 
&nbsp;
  
=== <span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End"><span class="mw-headline" id="Thaw_End">Thaw End&nbsp;&nbsp;[[File:PTSM Logo11.png|PTSM Logo11.png]]</span></span></span></span></span></span> ===
+
=== <span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring">Stirring&nbsp;&nbsp;[[File:PTSM StirringIcon.png|PTSM StirringIcon.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ===
 +
 
 +
This function is used to stir the solder paste. &nbsp;
 +
 
 +
#Select the '''Stirring Icon'''
 +
#Input&nbsp;'''Solder-Paste Material SN,''' then press the'''Enter '''key
 +
#Select&nbsp;'''Reference Work Order'''
 +
#Input '''Comment''' and Select '''Submit'''
 +
 
 +
&nbsp; '''Figure 23: Stirring&nbsp;'''
  
This function is used to end the thawed solder paste.
+
[[File:PTSM Stiringp.png|900px|PTSM Stiringp.png]]
  
 
&nbsp;
 
&nbsp;
  
'''Figure 17: Thaw End'''
+
'''&nbsp;<u>Notes:</u> &nbsp;'''
  
'''[[File:PTSM ThawEnd.png|900px|PTSM ThawEnd.png]]'''
+
*The&nbsp;'''‘Solder Paste Material SN’ '''item can not be empty.
 +
*The '''‘Reference Work Order’''' item can be empty.
 +
*If the previous step has already mapped the '''‘Solder-Paste Material SN’''' and'''‘Reference Work Order’''' then the value of '''‘Reference Work Order’ '''will display automatically after the user completes inputting the'''‘Solder Paste Material SN’ '''item.&nbsp;
 +
*If the shelf time of the current solder paste material is more than '''‘Shelf-Life’ '''configured in the function '''‘Solder Paste MPN Control’ '''then the system will prompt an error message such as '''‘Shelf Time Expired’.'''  
  
 
&nbsp;
 
&nbsp;
  
=== <span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring"><span class="mw-headline" id="Stirring">Stirring&nbsp;&nbsp;[[File:PTSM Logo12.png|PTSM Logo12.png]]</span></span></span></span></span> ===
+
=== <span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar">Open Jar&nbsp;&nbsp;[[File:PTSM OpenJarIcon.png|PTSM OpenJarIcon.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ===
 +
 
 +
This function is used to open the solder paste and prepare it for use.
 +
 
 +
#Select the'''Open Jar '''Icon is selected
 +
#Input the following information in the fields:
  
This function is used to stir the solder paste.
+
*'''Solder-Paste Material SN:'''&nbsp;Scan or (input manually) the Solder-Paste Material SN, then press Enter key.  
 +
*'''Reference Work Order:&nbsp;'''Scan or (input manually) the Reference Work Order, then select the Reference Work Order.
 +
*'''Comment:''' Input a comment
 +
<ol start="3">
 +
<li>Select '''Submit.'''</li>
 +
</ol>
  
 
&nbsp;
 
&nbsp;
  
'''Figure 18: Stirring&nbsp;'''
+
'''Figure 24: Open Jar'''
 +
 
 +
[[File:PTSM OpenJarp.png|900px|PTSM OpenJarp.png]]
 +
 
 +
'''<u>Notes:</u>'''
  
'''[[File:PTSM Stirring.png|900px|PTSM Stirring.png]]'''
+
*The&nbsp;'''Solder Paste Material SN&nbsp;'''item can not be empty.
 +
*The '''‘Reference Work Order’ '''item can be empty.
 +
*If the previous step has already mapped the '''‘Solder-Paste Material SN’ '''and '''‘Reference Work Order’ '''then the value of '''‘Reference Work Order’''' will display automatically after the user completes inputting the '''‘Solder Paste Material SN’ '''item.&nbsp;
 +
*If the shelf time of the current solder paste material is more than '''‘Shelf-Life’ '''configured in the function '''‘Solder Paste MPN Control’''' then the system will prompt an error message such as ‘'''Shelf Time Expired’.'''  
  
 
&nbsp;
 
&nbsp;
  
=== <span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar"><span class="mw-headline" id="Open_Jar">'''Open Jar&nbsp;&nbsp;[[File:PTSM 13.png|PTSM 13.png]]'''</span></span></span></span></span> ===
+
&nbsp;
  
This function is used to open the solder paste and prepare it for use.<br/> &nbsp;
+
=== <span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap">Solder Paste&nbsp; Scrap&nbsp;&nbsp;[[File:PTSM SolderPaste ScrapIcon.png|PTSM SolderPaste ScrapIcon.png]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ===
  
'''Figure 19: Open Jar&nbsp;'''
+
This function is used to Scrap expired or unusable solder paste. &nbsp;
  
'''[[File:PTSM OpenJar .png|900px|PTSM OpenJar .png]]'''
+
#Select the '''Solder Paste Scrap '''Icon
 +
#Input '''Solder-Paste Material SN''', then press the'''Enter '''key
 +
#Input&nbsp;'''Scrap Reason''' and Select '''Submit.'''  
  
 
&nbsp;
 
&nbsp;
  
=== <span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap"><span class="mw-headline" id="Solder_Paste_Scrap">Solder Paste&nbsp; Scrap&nbsp;&nbsp;[[File:PTSM Logo14.png|PTSM Logo14.png]]</span></span></span></span></span> ===
+
'''Figure 25:&nbsp; Solder Paste Scrap'''
 +
 
 +
[[File:PTSM Solder-PasteScrap.png|900px|PTSM Solder-PasteScrap.png]]
 +
 
 +
<br/> <u>'''Note:&nbsp;'''</u>'''Solder Paste Material SN&nbsp;'''can not be empty.
  
This function is used to scrap expired or unusable solder paste.
+
&nbsp;
  
 
&nbsp;
 
&nbsp;
  
'''Figure 20:&nbsp; Solder Paste Scrap'''
+
&nbsp;
  
'''[[File:PTSM SolderPasteScrap.png|900px|PTSM SolderPasteScrap.png]]'''
+
= <span class="mw-headline" id="Appendix_A:_Load_Material_Error_and_Resolution_List"><span class="mw-headline" id="Appendix_A:_Load_Material_Error_and_Resolution_List"><span class="mw-headline" id="Appendix_A:_Load_Material_Error_and_Resolution_List"><span class="mw-headline" id="Appendix_A:_Load_Material_Error_and_Resolution_List"><span class="mw-headline" id="Appendix_A:_Load_Material_Error_and_Resolution_List"><span class="mw-headline" id="Appendix_A:_Load_Material_Error_and_Resolution_List"><span class="mw-headline" id="Appendix_A:_Load_Material_Error_and_Resolution_List"><span class="mw-headline" id="Appendix_A:_Load_Material_Error_and_Resolution_List"><span class="mw-headline" id="Appendix_A:_Load_Material_Error_and_Resolution_List"><span class="mw-headline" id="Appendix_A:_Load_Material_Error_and_Resolution_List"><span class="mw-headline" id="Appendix_A:_Load_Material_Error_and_Resolution_List"><span class="mw-headline" id="Appendix_A:_Load_Material_Error_and_Resolution_List">Appendix A: Load Material Error and Resolution List</span></span></span></span></span></span></span></span></span></span></span></span> =
  
 
&nbsp;
 
&nbsp;
  
----
+
{| border="1" class="wikitable" style="font-size: 13px; width: 909px;"
 +
|-
 +
| style="width: 191px;" | <p style="text-align: center;">'''Error Prompt'''&nbsp;</p>
 +
| style="width: 250px; text-align: center;" | '''Comment (R:Reason, S: Solution)'''
 +
|-
 +
| style="width: 191px;" | Feeder does not match!
 +
| style="width: 250px;" |
 +
R:'''&nbsp;'''Feeder type mismatches what is defined in the feeder picklist.
 +
 
 +
S: To check the feeder type this is defined in Feeder Maintenance.
 +
 
 +
'''&nbsp; &nbsp; '''or
 +
 
 +
'''&nbsp;'''S: To check the feeder type associated with this material in the SMT placement program.
 +
 
 +
|-
 +
| style="width: 191px;" | Feeder is now in use!<br/> Material is now in use!
 +
| style="width: 250px;" |
 +
R:'''&nbsp;'''Feeder or Material is still in use or loaded at the affected online or offline workstation.
 +
 
 +
S:&nbsp;Unload the affected feeder by first finding out which production line and what workstation has such feeder loaded then unload the feeder through the proper unloading process as described in section 6.
 +
 
 +
|-
 +
| style="width: 191px;" | Station does not exist!
 +
| style="width: 250px;" |
 +
R: Invalid or Mismatch material loading location as defined in the feeder picklist.
 +
 
 +
S:'''&nbsp;'''To check the station (or slot) location this is defined in the feeder picklist.
 +
 
 +
|-
 +
| style="width: 191px;" | Feeder does not exist!<br/> Old feeder does not exist!
 +
| style="width: 250px;" |
 +
R:&nbsp;Feeder barcode record is not found in Traceability.
 +
 
 +
S:'''&nbsp;'''To insert the feeder barcode and assign the feeder type in Feeder Maintenance'''.'''
 +
 
 +
|-
 +
| style="width: 191px;" | Station or Designator does not match!
 +
| style="width: 250px;" |
 +
R:&nbsp;Defined picklist (material p/n and reference designator based on station setup) is different than BOM (material p/n and reference designator).
 +
 
 +
S:&nbsp;To check and compare the consistency of feeder picklist and production BOM.
 +
 
 +
|-
 +
| style="width: 191px;" | Old feeder does not match!
 +
| style="width: 250px;" |
 +
R:'''&nbsp;'''Feeder barcode record is not defined or found in Traceability.
 +
 
 +
S:'''&nbsp;'''To check if such an old feeder barcode is been used at the same station. Or
 +
 
 +
S:'''&nbsp;'''To check if such an old feeder barcode record is been defined in TraceabilityWEB > Feeder Maintenance.
 +
 
 +
|-
 +
| style="width: 191px;" | Material barcode not found!
 +
| style="width: 250px;" |
 +
R:'''&nbsp;'''As prompted.
 +
 
 +
S:'''&nbsp;'''To check if the affected material barcode exists in TraceabilityWEB > Material Report. Consult with material labeling team for re-labeling if necessary.
 +
 
 +
|-
 +
| style="width: 191px;" | No old feeder in workstation!
 +
| style="width: 250px;" |
 +
R: As prompted.
 +
 
 +
S:&nbsp;Not required to scan any feeder in “Old Feeder Barcode”.
 +
 
 +
|-
 +
| style="width: 191px;" | The new feeder needs to be reworked!
 +
| style="width: 250px;" |
 +
R:'''&nbsp;'''Affected feeder is required for feeder maintenance.
 +
 
 +
S:'''&nbsp;'''See PTS0015-&nbsp;Feeder Maintenance.
 +
 
 +
|-
 +
| style="width: 191px;" |
 +
Material isn't in AML!
 +
 
 +
| style="width: 250px;" |
 +
R: Such material is not in BOM’s Approved Material List.
 +
 
 +
S: Enable AVL after obtaining approval from Quality team.
 +
 
 +
|-
 +
| style="width: 191px;" | Old feeder must be released!
 +
| style="width: 250px;" |
 +
R: As prompted.
 +
 
 +
S:'''&nbsp;'''Re-input the old feeder in “Old Feeder Barcode”.
 +
 
 +
|-
 +
| style="width: 191px;" | No BOM item
 +
| style="width: 250px;" |
 +
R: Incorrect BOM loaded when set Traceability production online.
 +
 
 +
S:&nbsp;To check if the work order has been assigned to the correct BOM p/n.
 +
 
 +
|-
 +
| style="width: 191px;" | No material in picklist!
 +
| style="width: 250px;" |
 +
R:'''&nbsp;'''As prompted.
 +
 
 +
S:'''&nbsp;'''Re-define the picklist by first set the affected production offline.
 +
 
 +
|-
 +
| style="width: 191px;" | Material has been run out
 +
| style="width: 250px;" |
 +
R: Attempted new input material has been recorded as zero quantity in Traceability.
 +
 
 +
S: Cycle-count the material and update the material in TraceabilityWEB > Reprint Material Label.
 +
 
 +
|-
 +
| style="width: 191px;" | Material has been expired
 +
| style="width: 250px;" |
 +
R:'''&nbsp;'''Attempted new input material has expired.
 +
 
 +
S:'''&nbsp;'''Baking process and history required in TraceabilityWEB > Unfinished MSD Handling.
 +
 
 +
|-
 +
| style="width: 191px;" | Material not found in BOM
 +
| style="width: 250px;" |
 +
R: Attempted new input material (its SSCI P/N) is not found in BOM.
 +
 
 +
S: To check if the work order has been assigned to the correct BOM p/n.
 +
 
 +
|}
 +
 
 +
&nbsp;
 +
 
 +
 
 +
 
 +
 
 +
= <span class="mw-headline" id="Appendix_B_Scan_Board_of_Error_Message_and_Suggested_Solutions"><span class="mw-headline" id="Appendix_B_Scan_Board_of_Error_Message_and_Suggested_Solutions"><span class="mw-headline" id="Appendix_B_Scan_Board_of_Error_Message_and_Suggested_Solutions"><span class="mw-headline" id="Appendix_B_Scan_Board_of_Error_Message_and_Suggested_Solutions">Appendix B Scan Board of Error Message and Suggested Solutions</span></span></span></span> =
 +
 
 +
&nbsp;
 +
 
 +
{| border="1" class="wikitable" style="font-size: 13px; width: 909px;"
 +
|-
 +
| style="width: 191px;" | <p style="text-align: center;">'''Error Prompt'''&nbsp;</p>
 +
| style="width: 250px; text-align: center;" | '''Comment (R:Reason, S: Solution)'''
 +
|-
 +
| style="width: 191px;" | Incorrect BOM!
 +
| style="width: 250px;" |
 +
R: Loaded materials that are listed from the SMT picklist and/or its reference designator are not defined in the selected ECN BOM.
 +
 
 +
S:&nbsp;Verify the materials are all correctly defined in both SMT picklist programs with associated designator and ECN BOM under TraceabilityWEB > Show BOM.
 +
 
 +
|-
 +
| style="width: 191px;" | Check component loaded&nbsp;
 +
| style="width: 250px;" |
 +
R: The component that has been attempted to load is already expired.
 +
 
 +
S: Load the alternative material package which comes with a valid production shelf life and condition.
 +
 
 +
|-
 +
| style="width: 191px;" | Only <# of loaded materials / Total # of materials should load> Material Loaded!
 +
| style="width: 250px;" |
 +
<span id="docs-internal-guid-79ebb90c-7fff-ee55-e330-5a42443fa451">R:&nbsp;</span>Incomplete number of material(s) loaded to the scanning workstation.
 +
 
 +
S:'''&nbsp;'''Load the reported missing materials to the affected scanning workstation.
 +
 
 +
|-
 +
| style="width: 191px;" | This board floor life has expired.
 +
| style="width: 250px;" |
 +
R:'''&nbsp;'''The PCB has expired and is not applicable on shop floor production.
 +
 
 +
S: Oven baking is required to set the temperature and humidity conditions back to specifications.
 +
 
 +
|-
 +
| style="width: 191px;" | Check is panel?
 +
| style="width: 250px;" |
 +
R: Incorrect scanning behavior setup on workstation..
 +
 
 +
S: To check the Panel option is selected under Workstation Setup > Scan Board/Panel.
 +
 
 +
|-
 +
| style="width: 191px;" | Incorrect Panel Barcode Format
 +
| style="width: 250px;" |
 +
R:'''&nbsp;'''Incorrect barcode regulation setup on workstation..
 +
 
 +
S: To check the Barcode Regulation is being correctly set up under Workstation Setup > Scan Board/Panel.'''
 +
 
 +
|-
 +
| style="width: 191px;" | Incorrect Barcode Format
 +
| style="width: 250px;" |
 +
R: Incorrect barcode regulation setup on workstation..
 +
 
 +
S: To check the Barcode Regulation is being correctly set up under Workstation Setup > Scan Board/Panel.
 +
 
 +
|-
 +
| style="width: 191px;" | Incorrect Panel Extra S/N Format
 +
| style="width: 250px;" |
 +
R: Incorrect barcode regulation setup on the workstation.
 +
 
 +
S: To check the S/N Regulation is being correctly set up under Workstation Setup > Scan Board/Panel.
 +
 
 +
|-
 +
| style="width: 191px;" | '''I'''ncorrect Extra S/N Format
 +
| style="width: 250px;" |
 +
R: Incorrect barcode regulation setup on the workstation.
 +
 
 +
S:'''&nbsp;'''To check the S/N Regulation is being correctly set up under Workstation Setup > Scan Board/Panel.
 +
 
 +
|-
 +
| style="width: 191px;" | Panel Not Yet Released
 +
| style="width: 250px;" |
 +
R: The affected panel is not been scanned through all workstations before the Break Panel process.
 +
 
 +
S: To check the panel is been went through all workstations scanning prior to breaking the panel.
 +
 
 +
|-
 +
| style="width: 191px;" | Duplicated Serial Barcode
 +
| style="width: 250px;" |
 +
R: As prompted.
 +
 
 +
S: To investigate, re-issue, and reprint a unique serial barcode for scanning.
 +
 
 +
|-
 +
| style="width: 191px;" | Duplicated Barcode
 +
| style="width: 250px;" |
 +
R:'''&nbsp;'''As prompted.
 +
 
 +
S:'''&nbsp;'''To investigate, re-issue, and reprint a unique board barcode for scanning.
 +
 
 +
|-
 +
| style="width: 191px;" | Barcode Length can't exceed 48!
 +
| style="width: 250px;" |
 +
R: As prompted.
 +
 
 +
S:'''&nbsp;'''Re-define the barcode length to less than 48 alphanumeric sizes in Workstation Setup > Barcode Regulation.
 +
 
 +
|-
 +
| style="width: 191px;" | Previous workstation not scanned!
 +
| style="width: 250px;" |
 +
R:&nbsp;Affected unit is not scanned at the previous workstation.&nbsp;
 +
 
 +
S:'''&nbsp;'''Scan the affected unit at the missing scanning workstation.
 +
 
 +
|-
 +
| style="width: 191px;" | This MSD material has expired!
 +
| style="width: 250px;" |
 +
R: Loaded material(s) is expired and is not allowed to use in production.
 +
 
 +
S: Unloaded the affected materials for further material investigation and load a valid such as baked or sealed material.
 +
 
 +
|-
 +
| style="width: 191px;" | Can't Generate continuous serial barcode
 +
| style="width: 250px;" |
 +
R:'''&nbsp;'''Continuous serial(s) is been generated and scanned.
 +
 
 +
S: Verify the scanning always start from the smallest serial on the panel.
 +
 
 +
|}
 +
 
 +
&nbsp;

Latest revision as of 18:32, 15 October 2024

42Q Home > Production  > 100% Traceability> PTS Mobile

 

 

Production
100% Traceability
PTS Mobile
 MES 15.82
Revision D1

 

 

 

 

 

 

 

Introduction

The Part Traceability System (PTS) is an essential component of the MES suite of tools, designed specifically to meet the growing demands of customers. Its primary objective includes offering comprehensive traceability at the component level and ensuring strict quality controls. By automating production lines and enforcing rigorous product quality control, this system plays a pivotal role in enhancing overall productivity. its successful implementation has been witnessed across numerous plants worldwide.

 

As technology continues to evolve and SMT process equipment tools become increasingly intricate and feature-rich, the PTS application and its accompanying features consistently advance. However, our commitment remains to provide support for all technology tools. 42Q prioritizes offering the necessary flexibility to accommodate various line types and deliver diverse levels of traceability that are crucial to the success of your business.

PTS Mobile

PTS Mobile is specifically designed to be compatible with handheld devices, recognizing that operators may not always be in front of a computer and require the convenience of using a handheld device for operation.

To access PTS Mobile, navigate to Production > 100% Traceability > PTS Mobile

 

 

Re-Validate Material Re-Validate Material.png

 

Whenever material is going to be exhausted, splicing is required to ensure production is able to proceed without interruption. However, there is a small chance that splicing was mistakenly done to the wrong feeder slot and it can’t be detected by the normal part verification process.

Therefore, a material re-validation is required to handle this scenario. By re-validate material (just re-scan material barcode, without interrupting the current production run), chances of splicing material to the wrong feeder slot can be avoided.   The Re-Validate Material is a mobile solution (GUI) to handle the situation of Component Reset and Re-validation for traditional SMT Machines. The users can validate the materials with the Workstation, Material Barcode, Feeder Barcode, and Station.

To access Re-validate, navigate to theProduction > 100% Traceability > PTS Mobile > Re-validate Material

 

The main screen will request the user to input or scan theWorkstation, Material Barcode, Feeder Barcode, and Station Location.

Figure 1: Re-validate Materials

PTSM Re-validateMaterial.png

 

 

 

Load/ Unload Materials LoadUnload Material.png

 It is mainly used for material loading and unloading materials and SMT tools, including the following subpages:

  • Load Material  
  • Load SMT Tools 
  • Material Queue 
  • Scan Barcode   
  • Prepare Material 
  • Unload Material  
  • Load Prepare Material  



  Figure 2: Load / Unload Materials page

PTSM LoadUnloadMaterial.png

 

 

Load Material  PTSM LoadMaterial.png

This function is used to load material to the workstation.

  1. Input the Workstation name and select a workstation, and the detailed items for load material will display.

 

Figure 3: Load to Workstation 

PTS LoadWorkstation.png

 

 

AI Workstation

For the AI workstation, the fields will contain the Material barcode and workstation. AI workstation means Auto Insert workstation.It is one of the workstation types.The user will manually input the Material Barcode and the Station Location.

Figure 4: AI Workstation

PTSM AIWorkstation.png

 

SMT Workstation

For the SMT workstation, the fields displayed will contain the Material barcode, feeder barcode, and station;  

  1. Input the following information according to the field: 

 

Figure 5: Load Material to an SMT Workstation

PTSM LoadMaterialtoSMTstation.png

 

  • Material Barcode: Scan (or Input manually) the material barcode.
  • New Feeder Barcode: Scan (or Input manually)  New Feeder Barcode. (Apply to the feeder which will be loaded to the defined SMT machine slot).
  • Feeder Barcode:  The Feeder Barcode checkbox is unchecked by default. If the "Feeder Barcode" checkbox is checked, then the "Old Feeder Barcode" and "Old Remaining Quantity" input boxes will be displayed.
  • Old Feeder Barcode: Scan (or Input manually)  Old Feeder Barcode.
  • Old Remain Qty: Input Old Remain Qty.
  • Station Location: Scan the station barcode. gram.)

 

  1. Select Submit. “ Load Material Successfully” will display after the material loads successfully. Detailed information can be seen on the “Load Material Report” page.

 

  1. To close the current page, select theCancel button.  To see the loaded detailed information, select the Report button. To clear the content of the input box by selecting the Reset button.

 

HL Workstation

For the HL workstation, the fields will contain a Material barcode. 

  1. Input the Material Barcode, Scan (or Input manually) the material barcode.

 

Figure 6: Load Material to an HL Workstation

PTSM LoadHandtoLoad.png

 

  1. Select Submit after the material barcode has been scanned or inputed manually, a  “Load Material Successfully” will display after the material loads successfully.

 

  1. To close the current page, select the Cancel button.  To see loaded detailed information, select the Report button. The information will be displayed on the “Load Material Report” page. To clear the content of the input box, select the Reset button.

 

 

Load SMT Tools PSTM LoadSMTTools.png

This function is used to load and unload Jig.

Prerequisites

  • Set Jig Control=Yes under the System Setting(Traceability) page
  • A Jig barcode has been created 


Figure 7: Load SMT Tools 

PTSM LoadSMTtools.png

  1. Input the Workstation name and select a Workstation Available.
  2. Input the corresponding jig barcode in the Jig Barcode textbox. 
  3. Select Submit, “Load SMT Tool” will be displayed in the Load SMT Tools page.
  4. To close the current page by selecting the Cancel button. To clear the content of the input box by selecting the Reset button. 

 

Note:  The system will auto-verify whether the jig barcode can be loaded to the selected workstation based on the defined mapping. If the jig barcode is correct, it will then be loaded successfully. An error message will show up at the top side if the system fails to load the jig.   

 

  • If the JIG has been loaded to the workstation, then the user can enter the workstation and JIG barcode again to unload the Jig from this workstation.

 

 

Marial Queue   PTSM MaterialQueueIcon.png

 

This function is used to batch joint materials. 

  1. Input a Workstation Name and Select the Workstation Available. Select a Station. 


Figure 8: Material Queue Prerequisites

PTSM PrerequisiteMaterialQueue.png

 

  1. Select Submit to finish inputting the following information according to the field: 
  • Workstation: Scan or (input manually) the Workstation name and select a Workstation Available
  • Station: Scan or (input manually) the Station and press the enter key. The loaded material will show automatically. 
  • Last Material Barcode: Scan or (input manually) the Last Material Barcode
  • Feeder Barcode: Scan or (input manually) the Feeder Barcode
  • Remain Qty: Scan or (input manually) the quantity of the materials that have remained 
  • Confirm Qty: Scan or (input manually) the quantity of the materials that are going to change

 

  Note:  The portal will send a warning message, in case the quantity does not meet the Confirmed Quantity box.  

  • Confirm Material Barcode: Scan or (input manually) the Confirm Material Barcode
  • New material Barcode: Scan or (input manually) the New material Barcode
  1. Select Submit, after the Workstation Station name
  2. Select the Cancel button, to close the current page.  To clear the content of the input box, select theReset button. To return to the previous step by selecting theReturn button. 


Figure 9: Material Queue 

PTSM MaterialQueue.png

 

To view the Material Queue Report by selecting the Report button. To edit the Material Queue Report follow the following steps:    Note: The first material cannot be deleted from the Material Queue Report.  

  1. Select the box of the Material Barcode that needs to be edited. 
  2. Select Delete to delete the material barcode that is no longer required.

 

  Figure 10: Material Queue - Material Queue Report

 

PTSMobile MQ Report.png

 

 

Note: Material queue max reels and Material queue max Boards cannot be larger than the values set at the system settings page if Allow Material Queue isYES.

 

 

Scan Barcode   PTSM ScanBarcodeIcon.png

After the production line has been activated the materials loaded in Traceability, go to the Scan Barcode module.

  1. Add the Workstation name and Select a Workstation. 

 

  1. Input the following information according to the field: 
  • BOM Part Number: Scan or (input manually) the BOM Part Number
  • Picklist Name: Scan or (input manually) the Picklist Name 
  • Work Order Number: Scan or (input manually) the Work Order Number
  • Board Barcode: Scan or (input manually) the Board Barcode

 

  1. The PCB board/panel/serial barcode will need to be Scan as per Workstation Setup defined in the Production Setup module.“Scan board barcode successfully” will display after the scan barcode successfully.


Figure 11: Scan Barcode 

PTSM ScantheBarcode.png

 

  1. To view the Loaded Material report,  select the Loaded button and to view the Scanned Board Report select the Scanned button. To close the current page, select the Cancel button.


Figure 12: Loaded Material Report

PTSM LoadedMaterialReport .png

 

Figure 13: Scanned  Board Report

PTSM Scanned.png

 

 

 

 

 

Prepare Material PTSM PrepareMaterialIcon.png

To prepare material in advance while the production line is either in offline mode or online mode.   

 

  1. Input the following information according to the field:
  • Workstation: Scan or (input manually) the Workstation name and select a Workstation Available.
  • Work Order: Scan or (input manually) the Work Order.
  • BOM P/N, ECN Number: If the workstation and work order are correct, BOM P/N and ECN numbers will show automatically.
  • Barcode: Scan or (input manually)  the material barcode.
  • Feeder: Scan or (input manually)  the new feeder barcode.
  • Station Location: Scan or (input manually) the station barcode. (I.e. SMT machine slot, as formatted in SMT placement program.)

 

Figure 14: Prepare Material

PTSM PrepareMaterial.png

 

  1. Select Submit to send the material.  If prepared successfully, the user can search for the information on the “Prepare Material Report” page.
  2. To close the current page, select the Cancel button. To clear the content of the input box select the Reset button.

 

 

Unload Material  PTSM UnloadMaterialIcon.png

Unload Material from Workstation.   To Unload a specific item of the material, make sure the Unload All is not checked.  

  1. Input the following information according to the field:

 

  • Workstation: Scan or (input manually) the Workstation name and select a Workstation Available.
  • Barcode:  Scan or (input manually) the Barcode
  • High-Value: Check the High-Value box to input the Confirm QTY if needed.

 

  1. Select Submit to unload material.

 

 Figure 15: Unload Material

PTSM UnloadtheMaterial.png

 

To Unload All the Material, make sure the Unload All is checked.  

  1. Input the Workstation name, Scan or (input manually)the Workstation name and select a Workstation Available.
  2. Select Submit to unload all materials.

 

Figure 16: Unload All Material from the Workstation

PTSM UnloadAllMaterial.png

 

 

 

Load Prepare Material PTSM LoadPrepare MaterialIcon.png

 

Load prepare material sing.

  1. Input the following information according to the field:

 

  • Workstation: Scan or (input manually) the Workstation name and select a Workstation Available.
  • New Feeder: Scan or (input manually) the New Feeder Barcode. (Apply to the feeder which will be loaded to the defined SMT machine slot).
  • Station: Scan or (input manually) the Location number.

 

Figure 17: Load Prepare Material 

PTSM LoadPrepareMaterial.png

 

  1. Select Submit. The successful prompt information will be displayed at the top of the page. The user could also go to the “Load Material Report” web page to check if the load material was successful by entering the same information as the preparation material. If load preparation material was successful, the information (before prepared material) will disappear from the “Prepare Material Report.”  

 

  Note: Prepare material before loading prepared material or the user can load the material directly.

 

 

Solder PastePTSM SolderPasteIcon.png

This module is used to manage solder paste, including the following subpages:

  • Refrigeration In    
  • Refrigeration out   
  • Thaw Start         
  • Thaw End            
  • Stirring            
  • Open Jar            
  • Solder-Paste Scrap  



  Figure 18: Solder Paste

PTSM SolderPastew.png

 

 

 

 

 

 

Refrigeration In  PTSM RefrigerationInIcon.png

This function is used to put the solder paste into the refrigerator.  

  1. Select Refrigeration In Icon

 

  1. Input the following information according to the field:
  • Refrigerator ID: Scan or (input manually) the Refrigerator ID
  • Refrigerator Temperature: Input the temperature
  • Solder-Paste Material SN: Scan or (input manually) the Solder-Paste Material SN
  • Comment: Input a comment

 

  1. Select Submit.

 

  Figure 19: Refrigeration In

PTSM RefrigirationIn.png

Note:

  • Employee Number: The ID/number of employees, this employee number is to call the login user information automatically. On the pad/Touch side, it can be used to scan the user code. Employee Number can not be empty and must be valid.
  • Refrigeration ID: The number of refrigeration. The refrigeration ID  can not be empty and must be valid. This refrigeration ID is an Asset ID managed by the CMMS system. 

 

  Notes:  In order to get/verify the refrigeration ID/Asset ID, users need to set the CMMS web server information in the system setting (Others > CMMS Web Service URL).

  • Refrigeration Temperature:  The temperature of refrigeration. 
  • Solder Paste Material SN: The barcode of solder paste material.
  • Solder Paste Material SN List:  This application supports putting more than one solder paste material in refrigeration at one time. Once users scan/input the solder paste material barcode at the Solder-Paste Material SN text field and press the Enter key, the material barcode will show on this list line by line.
  • Comment: Comment on the refrigeration in action.

 

Notes:

  • If the value of ‘Refrigerator Temperature’ for the corresponding MPN is not between the value of ‘Optimal Storage Temp - Storage Temp Dev’ and  ‘Optimal Storage Temp + Storage Temp Dev’ (Optimal Storage Temp and Storage Temp Dev can be configured in function ‘Solder Paste material Control’) then the system will prompt error message such as ‘Incorrect Storage Temperature’.
  • If the shelf time of the current solder paste material is more than ‘Shelf-Life’ configured in the function ‘Solder Paste material Control’ then the system will prompt error messages such as ‘Shelf Time Expired’.
  • If the count of ‘Thaw Cycle’ is more than ‘Max Allowed Thaw Cycle’ configured in function ‘Solder Paste MPN Control’ then the system will prompt error messages such as ‘Count of Max Allowed Thaw Cycle is reached’.

 

 

 

Refrigeration Out PTS RefrigerationOutIcon.png

This function is used to take the solder paste out of the refrigerator.  

  1. Select Refrigeration Out Icon
  2. Input the following information according to the field:
  • Refrigerator ID:  Scan or (input manually) the Refrigerator ID
  • Solder-Paste Material PN:  Scan or (input manually) the Solder-Paste Material PN
  • Solder-Paste Material SN:  Scan or (input manually) the Solder-Paste Material PN
  • Solder-Paste Material SN List:  Scan or (input manually) the Solder-Paste Material SN List
  • Reference Work Order Comment:  Scan or (input manually) the Reference Work Order Comment

 

  1. Select Submit.


Figure 20: Refrigeration Out

PTSM RefrigirationOut.png

Note:

  • Employee Number: The ID/number of employees, this employee number is called the login user information automatically. On the pad/Touch side, it can be used to scan the user code. Employee Number can not be empty and must be valid.
  • Refrigeration ID: The number of refrigeration can not be empty and must be valid.
  • This refrigeration ID is an Asset ID managed by the CMMS system. 

 

Note:  In order to get/verify the refrigeration ID/Asset ID, users need to set the CMMS web server information in the system setting (Others > CMMS Web Service URL).  

  • Refrigeration Temperature:  The temperature of refrigeration.
  •  ​​​​Solder Paste Material PN: The part number of the solder paste material.
  • Solder Paste Material SN: The barcode of solder paste material.
  • Solder Paste Material SN List: This application supports putting more than one solder paste material out of refrigeration at one time. Once users scan/input the solder paste material barcode at the Solder-Paste Material SN text field and press the Enter key, the material barcode will show on this list line by line.
  • Reference Work Order: The work order of the solder paste.
  • Comment: Comment on the refrigeration in.

 

Note: 

‘Employee Number’, ‘Refrigerator ID’, ‘Solder Paste Material PN’, and ‘Solder Paste Material SN’  can not be empty, and if the value is invalid, the system will pop up an error message.

Reference Work Order can be null, if it is null, it will map to the N/A level solder paste control. If it is not Null, it must exist in the system. If the solder-paste material PN has been changed, it must input the refrigerator ID first.  

The system supports taking out more than 1 solder paste material of the refrigeration at one time. Once users change the value of ‘Solder Paste Material PN’ (must input ‘Refrigerator ID’ first) then the further refrigeration in value of ‘Solder Paste Material SN’ can be displayed first automatically according to the FIFO rule.

  • The ‘Reference Work Order’ item can be empty. If this is empty, it will map to the N/A level for the one Solder Paste MPN control.
  • The ‘Reference Work Order’ item is related to the part configured in the ‘Solder Paste MPN Control’ function. 
  • If the shelf time of the current solder paste material is more than ‘Shelf-Life’ configured in the function ‘Solder Paste MPN Control’ then the system will prompt an error message such as ‘Shelf Time Expired’.
  • If the storage time of the current solder paste material in the refrigerator is less than ‘Min Storage Time’ configured in the function ‘Solder Paste MPN Control’ then the system will prompt an error message such as ‘Not Reach Min Storage Time’.
  • If the Solder Paste Refrigeration FIFO is ‘YES’, the solder paste was put into the same refrigerator earlier than that solder pastes with the same MPN will be allowed to take out from the same refrigerator. Otherwise, the system will prompt a warning message to remind the user to take out the earlier solder paste.

 

Thaw Start PTSM ThawStartIcon.png

This function is used to start thawing solder paste.  

  1. Select Thaw Start Icon. 
  2. Input the following information according to the field:
  • Employee Number: Input the Employee Number 
  • Solder-Paste Material SN:  Scan or (input manually) the Solder-Paste Material SN
  • Reference Work Order:  Scan or (input manually) the Reference Work Order
  • Thaw Humidity(%): Input the humidity 
  • Thaw Temperature (°c): Input the humidity
  • Comment: Input a comment 
  1. SelectSubmit.

 

Figure 21: Thaw Start

PTSM ThawStartp.png

 

Notes: If the previous step (Refrigerator Out) has already mapped ‘Solder-Paste Material SN’ and ‘Reference Work Order’ then the value of‘Reference Work Order’ will display automatically after the user completes inputting‘Solder Paste Material SN’ item.   

  • If the shelf time of the current solder paste material is more than‘Shelf-Life’ configured in the function ‘Solder Paste MPN Control’ then the system will prompt an error message such as‘Shelf Time Expired’.

 

  • If the value of ‘Thaw Humidity’ is not between the value of ‘Ambient Humidity Low Limit’ and the value of ‘Ambient Humidity High Limit’  (Ambient Humidity Low Limit and Ambient Humidity High Limit can be configured in the function ‘Solder Paste MPN Control’) then the system will  prompt an error message such as ‘Incorrect Thaw Humidity’.

 

  • If the Solder Paste Thawing FIFO is ‘YES’, the solder paste that is taken out from (or put into) the same refrigerator earlier than the solder pastes with the sam MPN will be allowed to do the ‘Thaw Start’ action, otherwise the system will prompt a warning message such as ‘It is not the correct FIFO solder paste’ to remind the user.

 

Thaw End  PTSM ThawEndIcon.png

This function is used to end the thawed solder paste.  

  1. Select the Thaw End icon.
  2. Input the following information according to the field:
  • Solder-Paste Material SN: Scan or (input manually) the Solder-Paste Material SN
  • Reference Work Order: Scan or (input manually) the Reference Work Order
  • Comment: Input a comment 

 

  1. Select Reference Work Order, inputComment, then select the Submit button

  Figure 22: Thaw End

PTSM ThawEndp.png

 

Notes:

  • ‘Employee Number’, and ‘Solder Paste Material SN’ can not be empty.
  • The ‘Reference Work Order’ item can be empty.
  • If the previous step has already mapped the‘Solder-Paste Material SN’ and ‘Reference Work Order’ then the value of ‘Reference Work Order’ will display automatically after users complete inputting the ‘Solder Paste Material SN’ item. 
  • If the shelf time of the current solder paste material is more than ‘Shelf-Life’ configured in the function‘Solder Paste MPN Control’ then the system will prompt an error message such as ‘Shelf Time Expired’.
  • If the Thaw time of the current Solder Paste material is less than‘Min Thaw Time’ configured in the function ‘Solder Paste MPN Control’ then the system will prompt an error message such as‘Not Reach Min Thaw Time’.
  • If the Solder Paste Thawing FIFO is ‘YES’, the solder paste that is taken out from (or put into) the same refrigerator earlier than the solder pastes with the sam MPN will be allowed to do the ‘Thaw End’ action, otherwise, the system will prompt a warning message such as ‘It is not the correct FIFO solder paste’ to remind the user.

 

 

 

 

Stirring  PTSM StirringIcon.png

This function is used to stir the solder paste.  

  1. Select the Stirring Icon
  2. Input Solder-Paste Material SN, then press theEnter key
  3. Select Reference Work Order
  4. Input Comment and Select Submit

  Figure 23: Stirring 

PTSM Stiringp.png

 

 Notes:  

  • The ‘Solder Paste Material SN’ item can not be empty.
  • The ‘Reference Work Order’ item can be empty.
  • If the previous step has already mapped the ‘Solder-Paste Material SN’ and‘Reference Work Order’ then the value of ‘Reference Work Order’ will display automatically after the user completes inputting the‘Solder Paste Material SN’ item. 
  • If the shelf time of the current solder paste material is more than ‘Shelf-Life’ configured in the function ‘Solder Paste MPN Control’ then the system will prompt an error message such as ‘Shelf Time Expired’.

 

Open Jar  PTSM OpenJarIcon.png

This function is used to open the solder paste and prepare it for use.

  1. Select theOpen Jar Icon is selected
  2. Input the following information in the fields:
  • Solder-Paste Material SN: Scan or (input manually) the Solder-Paste Material SN, then press Enter key.
  • Reference Work Order: Scan or (input manually) the Reference Work Order, then select the Reference Work Order.
  • Comment: Input a comment
  1. Select Submit.

 

Figure 24: Open Jar

PTSM OpenJarp.png

Notes:

  • The Solder Paste Material SN item can not be empty.
  • The ‘Reference Work Order’ item can be empty.
  • If the previous step has already mapped the ‘Solder-Paste Material SN’ and ‘Reference Work Order’ then the value of ‘Reference Work Order’ will display automatically after the user completes inputting the ‘Solder Paste Material SN’ item. 
  • If the shelf time of the current solder paste material is more than ‘Shelf-Life’ configured in the function ‘Solder Paste MPN Control’ then the system will prompt an error message such as ‘Shelf Time Expired’.

 

 

Solder Paste  Scrap  PTSM SolderPaste ScrapIcon.png

This function is used to Scrap expired or unusable solder paste.  

  1. Select the Solder Paste Scrap Icon
  2. Input Solder-Paste Material SN, then press theEnter key
  3. Input Scrap Reason and Select Submit.

 

Figure 25:  Solder Paste Scrap

PTSM Solder-PasteScrap.png


Note: Solder Paste Material SN can not be empty.

 

 

 

Appendix A: Load Material Error and Resolution List

 

Error Prompt 

Comment (R:Reason, S: Solution)
Feeder does not match!

R: Feeder type mismatches what is defined in the feeder picklist.

S: To check the feeder type this is defined in Feeder Maintenance.

    or

 S: To check the feeder type associated with this material in the SMT placement program.

Feeder is now in use!
Material is now in use!

R: Feeder or Material is still in use or loaded at the affected online or offline workstation.

S: Unload the affected feeder by first finding out which production line and what workstation has such feeder loaded then unload the feeder through the proper unloading process as described in section 6.

Station does not exist!

R: Invalid or Mismatch material loading location as defined in the feeder picklist.

S: To check the station (or slot) location this is defined in the feeder picklist.

Feeder does not exist!
Old feeder does not exist!

R: Feeder barcode record is not found in Traceability.

S: To insert the feeder barcode and assign the feeder type in Feeder Maintenance.

Station or Designator does not match!

R: Defined picklist (material p/n and reference designator based on station setup) is different than BOM (material p/n and reference designator).

S: To check and compare the consistency of feeder picklist and production BOM.

Old feeder does not match!

R: Feeder barcode record is not defined or found in Traceability.

S: To check if such an old feeder barcode is been used at the same station. Or

S: To check if such an old feeder barcode record is been defined in TraceabilityWEB > Feeder Maintenance.

Material barcode not found!

R: As prompted.

S: To check if the affected material barcode exists in TraceabilityWEB > Material Report. Consult with material labeling team for re-labeling if necessary.

No old feeder in workstation!

R: As prompted.

S: Not required to scan any feeder in “Old Feeder Barcode”.

The new feeder needs to be reworked!

R: Affected feeder is required for feeder maintenance.

S: See PTS0015- Feeder Maintenance.

Material isn't in AML!

R: Such material is not in BOM’s Approved Material List.

S: Enable AVL after obtaining approval from Quality team.

Old feeder must be released!

R: As prompted.

S: Re-input the old feeder in “Old Feeder Barcode”.

No BOM item

R: Incorrect BOM loaded when set Traceability production online.

S: To check if the work order has been assigned to the correct BOM p/n.

No material in picklist!

R: As prompted.

S: Re-define the picklist by first set the affected production offline.

Material has been run out

R: Attempted new input material has been recorded as zero quantity in Traceability.

S: Cycle-count the material and update the material in TraceabilityWEB > Reprint Material Label.

Material has been expired

R: Attempted new input material has expired.

S: Baking process and history required in TraceabilityWEB > Unfinished MSD Handling.

Material not found in BOM

R: Attempted new input material (its SSCI P/N) is not found in BOM.

S: To check if the work order has been assigned to the correct BOM p/n.

 



Appendix B Scan Board of Error Message and Suggested Solutions

 

Error Prompt 

Comment (R:Reason, S: Solution)
Incorrect BOM!

R: Loaded materials that are listed from the SMT picklist and/or its reference designator are not defined in the selected ECN BOM.

S: Verify the materials are all correctly defined in both SMT picklist programs with associated designator and ECN BOM under TraceabilityWEB > Show BOM.

Check component loaded 

R: The component that has been attempted to load is already expired.

S: Load the alternative material package which comes with a valid production shelf life and condition.

Only <# of loaded materials / Total # of materials should load> Material Loaded!

R: Incomplete number of material(s) loaded to the scanning workstation.

S: Load the reported missing materials to the affected scanning workstation.

This board floor life has expired.

R: The PCB has expired and is not applicable on shop floor production.

S: Oven baking is required to set the temperature and humidity conditions back to specifications.

Check is panel?

R: Incorrect scanning behavior setup on workstation..

S: To check the Panel option is selected under Workstation Setup > Scan Board/Panel.

Incorrect Panel Barcode Format

R: Incorrect barcode regulation setup on workstation..

S: To check the Barcode Regulation is being correctly set up under Workstation Setup > Scan Board/Panel.

Incorrect Barcode Format

R: Incorrect barcode regulation setup on workstation..

S: To check the Barcode Regulation is being correctly set up under Workstation Setup > Scan Board/Panel.

Incorrect Panel Extra S/N Format

R: Incorrect barcode regulation setup on the workstation.

S: To check the S/N Regulation is being correctly set up under Workstation Setup > Scan Board/Panel.

Incorrect Extra S/N Format

R: Incorrect barcode regulation setup on the workstation.

S: To check the S/N Regulation is being correctly set up under Workstation Setup > Scan Board/Panel.

Panel Not Yet Released

R: The affected panel is not been scanned through all workstations before the Break Panel process.

S: To check the panel is been went through all workstations scanning prior to breaking the panel.

Duplicated Serial Barcode

R: As prompted.

S: To investigate, re-issue, and reprint a unique serial barcode for scanning.

Duplicated Barcode

R: As prompted.

S: To investigate, re-issue, and reprint a unique board barcode for scanning.

Barcode Length can't exceed 48!

R: As prompted.

S: Re-define the barcode length to less than 48 alphanumeric sizes in Workstation Setup > Barcode Regulation.

Previous workstation not scanned!

R: Affected unit is not scanned at the previous workstation. 

S: Scan the affected unit at the missing scanning workstation.

This MSD material has expired!

R: Loaded material(s) is expired and is not allowed to use in production.

S: Unloaded the affected materials for further material investigation and load a valid such as baked or sealed material.

Can't Generate continuous serial barcode

R: Continuous serial(s) is been generated and scanned.

S: Verify the scanning always start from the smallest serial on the panel.