Difference between revisions of "Production Control"

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<small>[[42Q_Cloud-Based_MES/MOMS|42Q Home]] > [[Shop_Floor_Control|Shop Floor Control ]]> Production Control</small>
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<small>[[42Q_Cloud-Based_MES/MOMS|42Q Home]] > [[Shop_Floor_Control|Shop Floor Control ]]> Production Control</small><br/> __TOC__
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== <span class="mw-headline" id="Shop_Order_Control"><span class="mw-headline" id="Shop_Order_Control"><span class="mw-headline" id="Shop_Order_Control"><span class="mw-headline" id="Shop_Order_Control"><span class="mw-headline" id="Shop_Order_Control"><span class="mw-headline" id="Shop_Order_Control"><span class="mw-headline" id="Shop_Order_Control"><span class="mw-headline" id="Shop_Order_Control"><span class="mw-headline" id="Shop_Order_Control"><span class="mw-headline" id="Shop_Order_Control"><span class="mw-headline" id="Shop_Order_Control"><span class="mw-headline" id="Shop_Order_Control"><span class="mw-headline" id="Shop_Order_Control"><span class="mw-headline" id="Shop_Order_Control"><span class="mw-headline" id="Shop_Order_Control"><span class="mw-headline" id="Shop_Order_Control"><span class="mw-headline" id="Shop_Order_Control"><span style="font-size:large;">Shop Order Control</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
  
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
|-
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| '''[[SOP-5-I-MES0024-C_RA1_PTS_Production_Setup|SOP-5-I-MES0024-C RA1 PTS Production Setup]]'''  
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| '''[[SOP-5-I-MES0026-C_RA1_Shop_Order_Control|42Q-MES0026 Shop Order Control]]'''  
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The Production Setup module described here contains information for every detail of production setup. Included in this module are setup procedures for multiple scenarios, production line handling, workstation handling, and pick list definitions.
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The Shop Order Control module provides various resources for the creation and maintenance of work orders.
  
 
|}
 
|}
  
 
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== <span class="mw-headline" id="Serialized_Item_Tracker"><span class="mw-headline" id="Serialized_Item_Tracker"><span class="mw-headline" id="Serialized_Item_Tracker"><span class="mw-headline" id="Serialized_Item_Tracker"><span class="mw-headline" id="Serialized_Item_Tracker"><span class="mw-headline" id="Serialized_Item_Tracker"><span class="mw-headline" id="Serialized_Item_Tracker"><span class="mw-headline" id="Serialized_Item_Tracker"><span class="mw-headline" id="Serialized_Item_Tracker"><span class="mw-headline" id="Serialized_Item_Tracker"><span class="mw-headline" id="Serialized_Item_Tracker"><span class="mw-headline" id="Serialized_Item_Tracker"><span class="mw-headline" id="Serialized_Item_Tracker"><span class="mw-headline" id="Serialized_Item_Tracker"><span class="mw-headline" id="Serialized_Item_Tracker"><span class="mw-headline" id="Serialized_Item_Tracker"><span class="mw-headline" id="Serialized_Item_Tracker"><span style="font-size:large;">Serialized Item Tracker</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
  
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
|-
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| '''[[SOP-5-I-MES0025-C_RA1_Serialized_Item_Tracker|SOP-5-I-MES0025-C RA1 Serialized Item Tracker]]'''  
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| '''[[SOP-5-I-MES0025-C_RA1_Serialized_Item_Tracker|42Q-MES0025 Serialized Item Tracker]]'''  
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The SIT module described here is designed to import /&nbsp; create a large number of components in a series (Serial Numbers) that will be used later in the manufacturing process.
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Shop Order Prioritization provides the ability to define/update the Shop Order sequence. Shop Order Prioritization portlet was developed to better attend to our customers and the Sales area.&nbsp;
  
 
|}
 
|}
  
 
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== <span class="mw-headline" id="Multi-Level_Browser.2FPack"><span class="mw-headline" id="Multi-Level_Browser.2FPack"><span class="mw-headline" id="Multi-Level_Browser.2FPack"><span class="mw-headline" id="Multi-Level_Browser.2FPack"><span class="mw-headline" id="Multi-Level_Browser.2FPack"><span class="mw-headline" id="Multi-Level_Browser.2FPack"><span class="mw-headline" id="Multi-Level_Browser.2FPack"><span class="mw-headline" id="Multi-Level_Browser.2FPack"><span class="mw-headline" id="Multi-Level_Browser.2FPack"><span class="mw-headline" id="Multi-Level_Browser.2FPack"><span class="mw-headline" id="Multi-Level_Browser.2FPack"><span class="mw-headline" id="Multi-Level_Browser.2FPack"><span class="mw-headline" id="Multi-Level_Browser.2FPack"><span class="mw-headline" id="Multi-Level_Browser.2FPack"><span class="mw-headline" id="Multi-Level_Browser.2FPack"><span class="mw-headline" id="Multi-Level_Browser.2FPack"><span class="mw-headline" id="Multi-Level_Browser.2FPack"><span style="font-size:large;">Multi-Level Browser/Pack</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
  
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
|-
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| '''[[SOP-5-I-MES0026-C_RA1_Shop_Order_Control|SOP-5-I-MES0026-C RA1 Shop Order Control]]'''  
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| '''[[SOP-5-I-MES0027-C_RA1_Multi-Level_Browser/Pack|42Q-MES0027 Multi-Level Browser/Pack]]'''  
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The Shop Order Control module provides various resources for the creation and maintenance of&nbsp; work orders.
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The Multilevel Browser/Pack module described here is used for registering and storing serial numbers placed in a container, box,&nbsp; or package that will be sent to customers once production is complete.
  
 
|}
 
|}
  
 
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== <span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span class="mw-headline" id="Kit_Verify"><span style="font-size:large;">Kit Verify</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
  
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
|-
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| '''[[SOP-5-I-MES0027-C_RA1_Multi-Level_Browser/Pack|SOP-5-I-MES0027-C RA1 Multi-Level Browser/Pack]]'''  
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| [[SOP-42Q-MES0078_Kit_Verify|'''42Q-MES0078 Kit Verify''']]
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The Multilevel Browser/Pack module described here is used for registering and storing serial numbers placed in a container, box,&nbsp; or package that will be sent to customers once production is complete.
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The Kit Verify&nbsp;allows users to validate all components in a kit and provides a visual layout mapping to aid in component placement.
  
 
|}
 
|}
  
 
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== <span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Production_Setup"><span class="mw-headline" id="Production_Setup"><span class="mw-headline" id="Production_Setup"><span class="mw-headline" id="Production_Setup"><span class="mw-headline" id="Production_Setup"><span class="mw-headline" id="Production_Setup"><span class="mw-headline" id="Production_Setup"><span style="font-size:large;">Traceability Setup</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
  
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
|-
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| '''[[SOP-5-I-MES0028-C_RA1_PTS_Incoming_Material_Labeling|SOP-5-I-MES0028-C RA1 PTS Incoming Material Labeling]]'''  
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| '''[[SOP-42Q-MES0024_Traceability_Setup|42Q-MES0024 Traceability Setup]]'''  
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This module is the foundation of traceability. Prior to production, the warehouse staff must ensure that all the materials received have correct RT (Receipt Traveler) numbers.
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The Traceability Setup module described here contains information for every detail of the production setup. Included in this module are setup procedures for multiple scenarios, production line handling, workstation handling, and picklist definitions.
  
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Each time the warehouse receives materials, there will be RT records downloaded from an Oracle Application to the PTS database server. Then the corresponding RT sheet numbers can be found and printed for the received materials.
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|}
  
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Incoming material labeling is defined in this section. The material barcode, once scanned, makes it possible to trace components in EMS (Electronic Manufacturing System). This is possible because the material barcode uniquely identifies the PCB (Printed Circuit Board) and its components. Through this process, the manufacturer name/vendor code, manufacturer part number, and lot code of each component can be traced.
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== <span class="mw-headline" id="Incoming_Traceability_Material_Labeling"><span class="mw-headline" id="Incoming_Traceability_Material_Labeling"><span class="mw-headline" id="Incoming_Traceability_Material_Labeling"><span class="mw-headline" id="Incoming_Traceability_Material_Labeling"><span class="mw-headline" id="Incoming_Traceability_Material_Labeling"><span class="mw-headline" id="Incoming_Traceability_Material_Labeling"><span class="mw-headline" id="Incoming_Traceability_Material_Labeling"><span class="mw-headline" id="Incoming_Traceability_Material_Labeling"><span class="mw-headline" id="Incoming_Traceability_Material_Labeling"><span class="mw-headline" id="Incoming_Traceability_Material_Labeling"><span class="mw-headline" id="Incoming_Traceability_Material_Labeling"><span class="mw-headline" id="Incoming_Traceability_Material_Labeling"><span class="mw-headline" id="Incoming_Traceability_Material_Labeling"><span class="mw-headline" id="Incoming_Traceability_Material_Labeling"><span class="mw-headline" id="Incoming_Traceability_Material_Labeling"><span class="mw-headline" id="PTS_Incoming_Material_Labeling"><span class="mw-headline" id="PTS_Incoming_Material_Labeling"><span class="mw-headline" id="PTS_Incoming_Material_Labeling"><span style="font-size: large;">Incoming Traceability&nbsp;Material Labeling</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
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{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
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|-
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| '''[[SOP-42Q-MES0028_Incoming_Traceability|42Q-MES0028 Incoming Traceability Material Labeling]]'''
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This module is the foundation of traceability. Prior to production, the warehouse staff must ensure that all the materials received have the correct RT (Receipt Traveler) numbers.
  
 
This module also allows the user to manage AMLs (Approved Manufacturer List) and manufacturer’s information.
 
This module also allows the user to manage AMLs (Approved Manufacturer List) and manufacturer’s information.
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== <span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span style="font-size:large;">Solder Paste Material Control</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
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{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
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|-
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| '''[[SOP-5-I-MES0153-C_Solder_Paste_Material_Control|42Q-MES0153 Solder Paste Material Control]]'''
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Solder Paste is an application able to help plants control the storage and use of Solder Paste materials to avoid human errors and lapses. The project has the standard process and creates error-proofing of Solder Paste control, to ensure plants comply with the varying Solder Paste part number’s storage life and use life limits, and ensure a constant environment, to stop out-of-specs solder paste from being used in production.
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|}
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== <span class="mw-headline" id="Reprocessing_Defect"><span class="mw-headline" id="Reprocessing_Defect"><span class="mw-headline" id="Reprocessing_Defect"><span class="mw-headline" id="Reprocessing_Defect"><span class="mw-headline" id="Reprocessing_Defect"><span class="mw-headline" id="Reprocessing_Defect"><span class="mw-headline" id="Reprocessing_Defect"><span class="mw-headline" id="Reprocessing_Defect"><span class="mw-headline" id="Reprocessing_Defect"><span class="mw-headline" id="Reprocessing_Defect"><span class="mw-headline" id="Reprocessing_Defect"><span class="mw-headline" id="Reprocessing_Defect"><span class="mw-headline" id="Reprocessing_Defect"><span class="mw-headline" id="Reprocessing_Defect"><span class="mw-headline" id="Reprocessing_Defect"><span class="mw-headline" id="Reprocessing_Defect"><span style="font-size:large;">Reprocessing Defect&nbsp;</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
  
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
|-
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| '''[[SOP-5-I-MES0078-C_RA1_Kit_Verify|SOP-5-I-MES0078-C RA1 Kit Verify]]'''  
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|  
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The Kit Verify module covers KV Layout Configuration and KV Control. Kit Verify allows users to validate all components in a kit and provides a visual layout mapping to aide in component placement.
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'''[[42Q-MES0149-C_Reprocessing_Defect|42Q-MES0149&nbsp;Reprocessing Defect]]'''
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The Reprocessing Defect is a 42Q portlet, which provides the users with the ability to diagnose and capture the failure analysis, reducing the repair time and mitigating human error in manual tracking, while systematically capturing and tracking across multiple systems, such as NCMR (Non-Conformance Material Request) and MESWeb without duplicate data entry.
  
 
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== <span class="mw-headline" id="Production_Scheduling"><span class="mw-headline" id="Production_Scheduling"><span class="mw-headline" id="Production_Scheduling"><span class="mw-headline" id="Production_Scheduling"><span class="mw-headline" id="Production_Scheduling"><span class="mw-headline" id="Production_Scheduling"><span class="mw-headline" id="Production_Scheduling"><span class="mw-headline" id="Production_Scheduling"><span class="mw-headline" id="Production_Scheduling"><span class="mw-headline" id="Production_Scheduling"><span class="mw-headline" id="Production_Scheduling"><span class="mw-headline" id="Production_Scheduling"><span class="mw-headline" id="Production_Scheduling"><span class="mw-headline" id="Production_Scheduling"><span class="mw-headline" id="Production_Scheduling"><span class="mw-headline" id="Production_Scheduling"><span style="font-size:large;">Production Scheduling</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
  
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
|-
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| '''[[SOP-5-I-MES0082-Line_Sequencing|SOP-5-I-MES0082-Line Sequencing]]'''  
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The Line Sequencing (LS) System was designed and developed to plan efficiently each production line for the production plants of 42Q. LS can trace a production time estimative in all the factories lines, considering some variables, e.g.: schedule, the capacity of each line to produce certain products, configuration time of a line before the start of each production. If a new request is solicited by a client, it can have the delivery time estimated by the system in a short time.
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'''[[42Q-MES0154-C_Production_Scheduling|42Q-MES0154&nbsp;Production Scheduling]]'''
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Production Scheduling is a 42Q portlet, which provides the users with the ability to schedule when shop orders are expected to run in the Manufacturing&nbsp; Lines.
  
 
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Latest revision as of 22:29, 26 September 2024

42Q Home > Shop Floor Control > Production Control

 

 

Shop Order Control

42Q-MES0026 Shop Order Control

The Shop Order Control module provides various resources for the creation and maintenance of work orders.

 

Serialized Item Tracker

42Q-MES0025 Serialized Item Tracker

Shop Order Prioritization provides the ability to define/update the Shop Order sequence. Shop Order Prioritization portlet was developed to better attend to our customers and the Sales area. 

 

Multi-Level Browser/Pack

42Q-MES0027 Multi-Level Browser/Pack

The Multilevel Browser/Pack module described here is used for registering and storing serial numbers placed in a container, box,  or package that will be sent to customers once production is complete.

 

Kit Verify

42Q-MES0078 Kit Verify

The Kit Verify allows users to validate all components in a kit and provides a visual layout mapping to aid in component placement.

 

Traceability Setup

42Q-MES0024 Traceability Setup

The Traceability Setup module described here contains information for every detail of the production setup. Included in this module are setup procedures for multiple scenarios, production line handling, workstation handling, and picklist definitions.

 

Incoming Traceability Material Labeling

42Q-MES0028 Incoming Traceability Material Labeling

This module is the foundation of traceability. Prior to production, the warehouse staff must ensure that all the materials received have the correct RT (Receipt Traveler) numbers.

This module also allows the user to manage AMLs (Approved Manufacturer List) and manufacturer’s information.

 

Solder Paste Material Control

42Q-MES0153 Solder Paste Material Control

Solder Paste is an application able to help plants control the storage and use of Solder Paste materials to avoid human errors and lapses. The project has the standard process and creates error-proofing of Solder Paste control, to ensure plants comply with the varying Solder Paste part number’s storage life and use life limits, and ensure a constant environment, to stop out-of-specs solder paste from being used in production.

 

Reprocessing Defect 

42Q-MES0149 Reprocessing Defect

The Reprocessing Defect is a 42Q portlet, which provides the users with the ability to diagnose and capture the failure analysis, reducing the repair time and mitigating human error in manual tracking, while systematically capturing and tracking across multiple systems, such as NCMR (Non-Conformance Material Request) and MESWeb without duplicate data entry.

 

Production Scheduling

42Q-MES0154 Production Scheduling

Production Scheduling is a 42Q portlet, which provides the users with the ability to schedule when shop orders are expected to run in the Manufacturing  Lines.

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