SOP-42Q-MES0049 SMT Part Traceability

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Traceability SMT Machine Part Traceability Version MES15.82 Revision H1  

 

 

Introduction

The Parts Traceability System (Traceability) is one of the applications within the MES suite of tools. It was developed to meet the demands of customers to provide component-level traceability as well as quality controls. This system plays a very important role in automating the production lines and raising productivity as well as enforcing rigorous product quality control. It has been implemented in many plants across the globe. This application and the features it provides continue to evolve, as the changing technologies used for the SMT process equipment tools become more detailed and rich in functionality.

SMT Machine Part Traceability

This application and the features it provides continue to evolve, as the changing technologies used for the SMT process equipment tools become more detailed and rich in functionality.

Pre-Requisites

As a prerequisite for the user, these two steps will help the user navigate easily through the portlets and widgets of the SMT Machine Part Traceability. 

1. Read Traceability Glossary
2. Java Runtime Environment 1.5 or above installed.

EZ Picklist

EZ-Picklist is a web-based interface to collect and manipulate SMT placement programs into Traceability for material verification against the BOM. It is compatible with different brands of SMT machine models as listed following. Please consult with Traceability Regional Support for a full listing of machine types and compatible models.

 

Machine Type	Model	Software Name & Version	File Name Extension
Universal	GSM	UPS + 2.5.2	ci2
Universal	HSP4796	UCT-53	ncz
Universal	HSP4797	UCT-53	pca
Panasonic	CM402	PT200	txt
Panasonic	DT401	PT200	txt
Fuji	CP643	Unicam 6.2	pgo/db
Fuji	CP642	Unicam 6.2	pgo/db
Fuji	FCP6	Unicam 6.2	pgo/db
Fuji	FIP2	Unicam 6.2	pgo/db
Fuji	FIP3	Unicam 6.2	pgo/db
Fuji	QP242	Unicam 6.2	pgo/db
Fuji	QP341/QP351	Unicam 6.2	pgo/db
Fuji	NP133/NP153	Unicam 6.2	pgo/db
Fuji	CP643	FujiFlexa2.4.0.7	pgo/xml
Fuji	CP642	FujiFlexa2.4.0.7	pgo/xml
Fuji	FCP6	FujiFlexa2.4.0.7	pgo/xml
Fuji	FIP2	FujiFlexa2.4.0.7	pgo/xml
Fuji	FIP3	FujiFlexa2.4.0.7	pgo/xml
Fuji	QP242	FujiFlexa2.4.0.7	pgo/xml
Fuji	QP341/QP351	FujiFlexa2.4.0.7	pgo/xml
Fuji	NP133/NP153	FujiFlexa2.4.0.7	pgo/xml

 

1. To access the EZ Picklist page, navigate to Production > 100% Traceability > SMT Machine Part Traceability > EZpicklist.

 

Figure 1: EZ Picklist Main Page

 

 

 

2. Select the Machine Models from the dropdown list, then select Picklist to locate the desired material placement file.

Figure 2: Select the Picklist File

 

3. Select Files to select the SMT program file name. Please refer to the SMT job profile prepared by SMT Engineer for the file name for each SMT machine.
4. The EZpicklist Name will auto-complete with the same as the file name, the user can modify the EZpicklist name.
5. Select Upload. Details of the picklist will display.

Figure 3: Picklist Details Window

Download Handload Picklist

 

The users can download the Picklist template file for the Hand-Load machine Model. Select Download to download the handload picklist template file.  

Figure 4: Download the Handload Picklist Template file

 

Send Picklist

 

All 42Q P/N, Station, Feeder, Count, and Designator are encoded in the SMT placement program prepared by the SMT Engineer.

1. Select the 1st production side and/or 2nd production side (as per picklist setup for production environment).
2. Select the High-Value option and the Lead-Free option checkbox associated with each individual material part number if required.

 

Note: The ‘Lead-Free PN Prefix’ option at the function ‘System Setting’ (default value is ‘LF’). For example, if users change its value to ‘LF, PF’ then those part numbers starting with 'LF' or ‘PF’ will be identified to ‘Lead-Free’. 

• For the non-flip-flop board/panel(the board numbers are the same), the system will not select any PN side by default, which means the 1st side and 2nd side will not be checked. The user will select the PN based on their need manually. 
• For the Lead Free option, there is a setting namedLead Free PN Prefix at the System Setting page to identify if the material is lead free or not.

 

To verify the made changes navigate to Administration > Traceability Administrator > System Settings> Others

Figure 5: Lead Free System Setting

Figure 6: EZ Picklist AutoCheck Check LeadFree

 

3. SelectSend Picklist to send the picklist to the Traceability System.
4. After the picklist is submitted to the server, the message prompt “Complete” will display. SelectOk to confirm it. 

 

Figure 7: Picklist Created Succeed

 

Load List

Loading List to send the picklist to thelocal driver (by default). The loading list file will show or not show the Nozzle according to the Loading List Nozzle Template value at the System Setting. Select the Loading List button to download the template with the picklist information.

Note 1:  The default path for the Loading List report is customizable. The local plant can contact the Support team to do the customization.   

Note 2:  The Surface Mount Devices (SMD) Loading List cannot be used as a control document without a stamp/sign by authorized personnel defined by the plant such as the SMT production line supervisor/team leader. This is designed to be used for materials loading reference only.

Workstation Type

 

In this module, the user is allowed toAdd, Delete, andModify a workstation type.

1. To access the Workstation Type page, navigate toProduction > SMT Machine Part Traceability > Workstation Type.

  Figure 8: Workstation Type

 

2. Select Add Workstation Type. This will add a new line in the line list.

Figure 9: Add Workstation Type

 

3. Enter the Workstation Type Name, Max Station,  Max Table, Category Group, and then select Update to add a new workstation type.
4. Double click on the existingWorkstation Type Name. The information will display and is available to edit. Change the desired information, and then select Update to change a workstation type.
5. Select the red cross on the right to confirm the deletion of a workstation type. A pop-up window will appear to confirm the deletion. SelectOk to delete, orCancel to abort

Show BOM

 

This module allows the user to view BOM, edit BOM, disable BOM, or enable BOM. This function allows the user to view all existing items under the selected BOM.    A pre-configuration, in order to Show the BOM, the PTS Data base information must be created first in the Central DB Configuration. To create a DB Configuration, follow the next steps:

 

1. Navigate to Administration > Central DB Configuration > Add
2. Enter all the information about the PTS Databasse 
3. SelectSave to Create the Central DB Configuration. Once it is created the DB  Configuration, the user can go to ShoW BOM.

  Figure 10: Central DB Configuration

 

This function allows the user to view all existing items under the selected BOM. 

1. Search the BOM. The BOM/BOMs will show.
2. Select the left Checkbox on target BOM and then selectShow. A pop-up window will appear. 

Note: Before MES 15.69, the system used PrintQ Interface(sent BOM data to MDS database) for the general rule for all Oracle standard BOM printed to Traceability, if there is any BOM already being used in production then we can't print the same BOM again with the same ECN.  

From 15.69 there is one new option for users to transfer MDS Work order BOM data to PTS Database directly.

Note: Please contact the local support team to help set the central DB configuration (Module=PTS_MESR)  to transfer MDS Work order BOM to PTS Database directly. This is a Prerequisite that the plant has to use the Oracle-MES101 Work Order interface.  

 

1. To access the Show BOM page, navigate toProduction > 100% Traceability > SMT Machine Part Traceability > Show BOM.

  All BOM P/N, and ECN  in the system will be listed on pages. The user can search aBOM by BOM P/NorBOM ECN, and/or by Active orDisabled

 

Figure 11: Show BOM

 

2. When the user selects the left checkbox to select an item, Enable, Disable, and Show will become available.

Enable/Disable BOM

1. Search the BOM by Active/Disabled and select Search. All Enabled/Disabled BOM will be displayed.

2. Select the left Checkbox on target BOM and then select the button Disable/Enable. A pop-up window will appear to confirm the desired option. 

Figure 12: Enabled/Disable BOM

Export BOM

 

This functionality allows the user to export to a spreadsheet. To use this functionality follow the steps: 

1. Navigate toProduction > 100% Traceability > SMT Machine Part Traceability > Show Bom 
2. Select the the BOM P/N
3. Select the Show Button. A popup window will appear with all the information about the selected Bom. 
4. Select the Excel Export button to export the BOM information to a spreadsheet

  Figure 13: Export BOM

Compare BOM and Picklist

This module is designed to verify that the designators in the BOM are consistent with the ones in the SMT program. It also lists the differences between the two.

1. To access the Compare BOM and Picklist page, navigate to Production > 100% Traceability > SMT Machine Part Traceability > Compare BOM and Picklist.

Figure 14: Compare BOM and Picklist

Search by Line Name

1. Enter the Line Name.

2. Enter the BOM number into the BOM textbox.

3. Select the correct BOM ECN from the BOM ECN drop-down list.

4. Select Search. The results will be shown on the right.

5. If BOM does not match the Picklist, the following screen will display. (See Figure 16)

Figure 15: Compare by Line- No Match

Search By Picklist Name

1. Select or enter the Picklist Name.

2. Enter the BOM number in the BOM textbox.

3. Select a correct BOM ECN from the drop-down list.

4. Select Search. The result shown on the right will be slightly different with this option checked or unchecked. (See figure 17).

Figure 16: Compare by Picklist Name- No Match

P/N Extra Info

This module allows the user to flag the high-value material and define whether or not to track and show an orientation picture for a particular material during the process of material loading.

1. To access the P/N Extra Info page, navigate to Production > 100% Traceability > SMT Machine Part Traceability > P/N Extra Info.

Figure 17: P/N Extra Info

2. The user can perform a search by entering the target part number and/or defining parameters, such as Orientation, Track, and High Value.

3. The user can change the information by selecting an item and double-clicking on its part number (see figure 19).

 

Figure 18: P/N Extra Info- Update

 

• Part Number: The part number selected by the user. Display only.
• Description: Description of the item selected by the user. Display only.
• Orientation: Whether or not to show the orientation picture when loading this material. select Yes or No.(Note: This option will be disabled only when " Show Orientation Picture=Yes" under the System Setting page.
• Track: Whether or not to track the material. Select Yes or No.
• High Value: Define whether or not the selected item is a high-value item. Select Yes or No.(Note: This option will be disabled only when "High-Value Mark=Yes" under the System Setting page.
• High Value: Define whether or not to control the MPN information when jointing this material in the material queue function. Select Yes or No.
• Lot code Control: Define whether or not to control the lot code information when jointing this material in the material queue function. Select Yes or No.
• Traceability level: Define the traceability level. Select Single Scan or Scan Point or 100% traceability.
• Update: Select this button to save the configuration.
• Cancel: Select this button to go back to the previous window without saving.

 

4. Once it is done, select theUpdate button to make the changes orCancel to abort.

Feeder Type Registry

This module is used to add or maintain the feeder type. The following instructions introduce the user to a sample to teach how to operate the function.

1. To access the Feeder Type Registry page, navigate to Production > 100% Traceability > SMT Machine Part Traceability > Feeder Type Registry.

Figure 19: Feeder Type Registry

Add Feeder Type

This section will instruct the user on how feeder types can be added.

1. Select Add feeder Type. A new line will be added.

Figure 20: Add Feeder Type

 

2. Select the Machine Type Name.
3. Enter the Feeder Type name
4. Select Update. The feeder type will be created.

 

Note: A warning message "This feeder type:(TEST) has already existed!" will display if the feeder name already exists. A feeder type must be matched with the SMT program.

Search Feeder Type

1. Enter the Feeder Type in the search box, and then select GO.

2. The related feeder type will be displayed.

Feeder Type Maintenance

This section will instruct the user on how to maintain an existing feeder type.

1. Double click on the feeder type under the Feeder Type column.

2. Enter the feeder regulation which applies to the associated feeder type.

3. Enter the feeder maximum usage into the Max Usage field and the maintenance period into the Maint Period field.

4. Enter the minimum usage times into Minimum Alarm Usage. When the usage times are the same as the defined minimum usage times, the feeder name will be marked with yellow at the load material module.

5. Enter the minimum usage days into the Minimum Alarm Maintenance Period. When the usage days are equal to the defined minimum usage days, the feeder name will be marked with yellow at the Load Material module.

Note: The minimum size is zero or if the user leaves a field in blank, the portlet will allow it.

6. Select Update to update all associated feeder type records.

7. By selecting History, the user can review the change information for this feeder type.

 

Figure 21: Feeder Type Maintenance

Feeder Registry

In this portlet, the user will Add a feeder record,  Lookup the feeder maintenance record, Show the status of the feeder, and Maintain a feeder name. The Expired feeder rows will be filled in red and the currently used will be in green.

To access the Feeder Registry page, navigate to Production > 100% Traceability > SMT Machine Part Traceability > Feeder Registry.

Figure 23: Feeder Registry

Create feeder

 

The user can create their own feeder by following the next steps: 

1. Select Create Feeder. A new sub-page will display.

Figure 23: Create New Feeder

 

2. Enter/Select the Feeder Type.

3. Enter the Feeder Barcode.

4. Enter the number of feeders to be generated using the newly provided feeder barcode. The default value is 1.

Change Feeder/Feeder Registry

 

1. Select a feeder by checking the box to the left of the Feeder Barcode.

2. Select Feeder Registry.

 

Figure 24: Change Feeder Registry

 

5. Enter the Feeder name if needed.

6. To set the maintenance dates automatically, select AUTO.

7. To disable feeder maintenance, select Unlimit.

8. Enter a specific maintenance date.

9. Select the Change the button to update the feeder name and maintenance date.

10. Select the Cancel button to return to the feeder registry report page.

Delete feeder

1. Select a feeder by checking the box to the left of the Feeder Barcode.

2. Select Delete Feeder.

Figure 25: Delete Feeder

 

3. Select OK to confirm the deletion of the selected feeder.

Feeder Rework

It is very important to maintain feeders as schedule or usage due to the fact that every feeder has a particular lifespan. Traceability WEB provides two options for scheduling purposes; Maximum Usage Times and Maintenance Periods.

1. Select a feeder by checking the box to the left of the Feeder Barcode.

2. Select Feeder Rework.

 

Figure 26: Feeder Registry- Feeder Rework

3. Enter the feeder name.

4. Change the Maximum Usage and Maintenance Period as defined in the feeder registry schedule ruled by SMT engineers.

5. Change the Min alarm Usage and Min alarm Maintenance Period.

6. Service Description: Select the service description from the drop-down list. The description log can be added when the user reworks or maintains the function.

7. The user can select Add to add the new service description.

8. Select Send to update the system.

Note: An "in-use" feeder cannot edited/deleted/reworked.

JIG Registry

This function which supports tooling has been installed in the SMT machine correctly and is for a specific product. To access the Jig Registry page, navigate toProduction > SMT Machine Part Traceability >Others >  JIG Registry.

Prerequisites

 To begin to use the Jig function, the user needs to set the Jig in this module first. 

1. Set production offline.
2. This function only works on request.
3. Please set "Jig Control = Yes" on the System Setting page before using this function.

Enable / Disable JIG

 

The enabled and disabled jigs will be shown by a cross if it is disabled or a check if it is enabled.

Figure 27: JIG Registry

 

Add JIG

1. Select Add JIG located above the JIG Barcode list.

Figure 28: Add JIG

 

2. Input the JIG barcode, JIG name, and the description and select Update to add a new JIG.

Note: The status will be enabled by default.

Update JIG

1. Double click on the jig barcode to enable editing.

Figure 29: Update JIG Information

 

2. Input the JIG Name, Description, and Status.

3. Select Update.

Note: The Jig barcode is only for reading

Define JIG mapping

1. If the JIG barcode is in enabled status, select Define to maintenance the mapping.

2. Select Create to add a new mapping for the Jig.

Figure 30: JIG Registry- Mapping

Update JIG Mapping

To edit the location of the picklist

1. Double-click on the existing mapping to update it.

2. Change the Picklist Name, Side, Workstation Type, BOM P/N, and Status.

3. Select Update to change the mapping or select the button Cancel to abort.

Machine Registry

This module is intended to instruct users on how to manage the machines.

1. To access the Machine Registry page, navigate to Production > 'SMT Machine Part Traceability > Machinery Registry > Search Icon '

Figure 31: Machine Registry
 

Create a New Machine

1. Select Create located above the Machine No. list to create a new line.

2. Enter the Machine No, Machine Barcode, Machine Owner, and Description, and select one Machine type, then select Update.

3. The new machine status is active by default.

Figure 32: Machine Registry- Add

Search a Machine

1. SelectMachine Barcode or Machine type in the Search By drop-down box. Enter the necessary content, and select the status, then select the search ICON on the right of the main screen. The results will display in the list below.

2. Select Fuzzy. The search results will be the machines with barcode names that contain the search contents.

Update a Machine

1. Double click the line to be edited.

2. Change the appropriate information, and then select Update to update the Machine.

3. The machine status can change from either active to inactive or inactive to active.

Figure 34: Machine Registry-Update