Latest revision as of 20:55, 18 July 2023

42Q Home > Shop Floor Control > Production Control > Traceability Setup

Traceability Setup Version MES 15.77 Revision E1

Introduction

This system is designed to collect data from the shop floor and store it in the Manufacturing Execution System (MES). The collected information is used by the Reporting and MESWeb modules to generate quality control reports. The system utilizes both manual and automated barcode scanning techniques to monitor and collect data for a product line or plant. Its primary role is to maintain unit histories and direct product movement on the manufacturing floor.

Access Control

The system provides access control between its various modules and screens, ensuring that users can only access the functionalities relevant to their roles. In the current version, the SFDC Configuration page acts as a central hub, providing access to all submodules and their respective functionalities, such as viewing, adding, editing, deleting, printing, and generating output files.

General Notes

This user manual serves as a general training guide and does not cover the specific process flows of individual plants or departments. It is important to note that certain 42Q sites may have minor or specific process changes, which will be documented at the site level for reference.

Assumptions

Before using the Traceability Production Control system, the following assumptions should be considered:

Availability of SMT Material Placement Program: Ensure that the appropriate SMT material placement program (e.g., Fuji SMT job program) or Hand load material placement (e.g., Material items and associated reference designator under Hand load operation) is available.
Serial Number Printing: Verify that a serial number is printed on the board before undergoing SMT and/or Hand load operation processes.
Unique Names for SMT Machines: Assign a unique name to each SMT machine for identification purposes. These names will be used within the system to track and manage the production process.

System Setup Scenarios

This overview describes the production setup process in PTSWEB based on two different scenarios:

Scenario A: Production Setup for a new (or previously built) product item on a new shop floor production line

Suggested steps are described in 42Q-MES0049-C SMT Part Traceability.

1. Convert and upload SMT Picklist into PTS.
2. Create a New Production Line.	Refer to Create a New Production Line.
3. Create all required workstations (S).	Refer to Create a New Workstation.
4. Add the Workstations into the Production Line by sequence.	Refer to Add a Workstation into a Production Line.
5. Define Workstation Process Sequence in a Production Line.	Refer to Workstation Sequence.
6. Define Workstation Parameters for each added Workstation(s).	Refer to Workstation Setup.
7. Define Picklist for each above-added Workstation(s).	Refer to Define Picklist.
8. Define Auto-Scan Mapping. (Optional)	Refer to Location Mapping.
9. Set Production Online.	Refer to Set Production On/Off-Line.

Scenario B: Production Setup for a previously built production item on was previously built shop floor production line.

Suggested steps are described n 42Q-MES0049-C SMT Part Traceability.

1. Convert and upload SMT Picklist into PTS.
2. Define Picklist for each Workstation that corresponds to the associated Production Line.	Refer to Define Picklist.
3. Set Production Online.	Refer to Set Production On/Off-Line.

Note 1: This work instruction is a general training guide and is not intended to provide a shop floor production process flow for all individual plants or departments.

Note: 2 Please avoid setting up a new assembly on any existing created production line in PTS. It is recommended to have a PTS production line naming set up for one specific assembly exclusively.

Traceability Setup

To access the traceability Setup page, navigate to Shop Floor Control > Production Control > Traceability Setup.

Figure 1: Traceability Setup

Create a New Production Line

Figure 2: Create New Line

1. Select Create Production Line.

2. Enter the new Production Line Name. (See the following section for naming format suggestions).

3. Select Create to confirm the addition.

Note the following naming conventions for the Production Line.

By Shop Floor Location

Format: Area Location + Production Zone - Production Part Number - Production Process - Production Side Area Location: F (Floor), G (Ground) Production Zone: Floor level or zone area in production either in alpha or number format. Production Part Number: as named. Production Process: S (SMT), H (Hand Load) Production Side: T (Top), B (Bottom) Example: F2-ABC12345-S-T Production Line for product ABC12345 top side SMT production at 2^ndfloor.

By Production Process

Format: Production Process + Production Zone – Production Part Number – Production Side Production Process: S (SMT), H (Hand Load) Production Zone: Floor level or zone area in production either in alpha or number format. Production Part Number: as named.

Production Side: T (Top), B (Bottom)

Example: S2-ABC12345-T

Production Line for product ABC12345 top side at SMT Line/Zone 2.

Search a Production Line

Figure 3: Search Production Line

1. Enter the production line name or keywords in the Search Line Name field.

2. Select the line name from the list.

3. The related production line will be listed in Production Line Available text box.

Note: Input the first 1 or 4 keywords for the line name, then the line name will display.

Rename Production Line

Figure 4: Rename Production Line

1. Select the production line from the Production Line list.

2. Open the pop-up menu by Right-Clicking, and then select Rename Production Line.

3. Enter the New Name in "New Production Line".

4. Select Change to rename the production line.

Figure 5: Rename Production Line Form

Note: The production line name can be changed only when the production line is in offline mode.

Create a New Workstation

1. Select Create Workstation from the functional options menu. (See the following section for naming format suggestions).

2. Workstation Name: Enter the workstation name.

3. Select the Equipment. (This is optional)

4. Select Create to create the new workstation.

Figure 6: Workstation Name and Equipment

Note: The equipment should be added first in Production > SMT Machine part Traceability > Machine Registry module. The suggested naming format for Workstation.

By Shop Floor Location

Format: Area Location + Production Zone - Placement Machine Example: F2-CP6B Explanation: Fuji CP6B placement machine is located on 2^nd Floor.

By Production Process

Format: Production Process + Line/Zone - Placement Machine Example: S2-CP6A

Explanation: Fuji CP6A placement machine is located at SMT Line 2.

By Placement of machine model with associated serial number

Format: Placement machine model – Placement machine serial number

Example: CP6-SN12345

Explanation: Fuji CP6 placement machine with its own unique machine serial number SN12345.

Hide WorkStation

Figure 7: Hide Workstation

1. Select Hide WorkStation.

2. Select a WorkStation (The Workstation should be at visible status)

3. Select Send to hide the WorkStation or Cancel to exit.

Recover WorkStation

Figure 8: Recover Work Station

1. Select Recover WorkStation.

2. Select a WorkStation (The Workstation is at hidden status).

3. Select Send to recover the WorkStation or Cancel to exit.

Hide/Recover Production Line

If you need to hide the obsolete PTS Production Lines, then you can do that by yourself by following the steps. Otherwise, the MES Support team will be able to help you out if you need to do something at the database level.

Figure 9: Hide/Recover Production Line

1. Select Hide/Recover Production line.

Figure 10: Hide a Production Line

2. Select a production line (The line is in offline and visible status) then select Hide Production Line.

3. Select OK to hide the production line or Cancel to exit.

4. Select a production line (The line is in offline and hidden status) then select Recover Production Line.

5. Select OK to recover the production line or Cancel to exit.

Note: The online production line is not allowed to be hidden. Please set the production line to "off-line" before hiding it.

Add WorkStation

This module allows the user to add or remove workstation(s) from the production line.

Adding Workstation into a Production Line

Figure 11: Add Workstation into a Production Line

1. Select the production line from the production Line list.

2. Open the pop-up menu by right-clicking on the line name then select Add Workstation menu. Select the workstation name from the Workstation name pull-down list to add to the specific production line.

3. Select Add to add the workstation.

Figure 12: Add Workstation- Set Button

Note 1: The selected production line must be offline for workstation addition or removal.

Note 2: The Workstation Name will be auto-completed after entering the first 4 characters.

Removing Workstation from a Production Line

Figure 13: Remove Workstation

1. Select the production line from the production Line list menu.

2. Select the workstation name from the Workstation pull-down list which is under "In Use."

3. Open the pop-up menu by right-clicking on the workstation then select the Remove Workstation menu.

4. Select OK to remove the Workstation from this production line or select Cancel to exit.

Workstation Maintenance

Figure 14: Workstation Maintenance

1. Select the production line from the production line list.

2. Select the workstation from the workstation(s) list.

3. Open the pop-up menu by right-clicking then select the Workstation Maintenance option.

4. Renaming: Fill in a new workstation name in the New Workstation field and then select Change to rename the selected workstation name.

5. Equipment: Select the Equipment, then select Change to reset the Workstation type.

Figure 15: Workstation Maintenance- Detail

Note: The workstation can be renamed only when the production line is in "offline" mode.

(See Set Production Off-Line)

Workstation Sequence

The purpose of this module is to redefine the proper workstation sequence for the production line if the previous setup is incorrect.

Figure 16: Workstation Sequence

1. Select the production line from the production Line list.

2. Select the workstation from the workstation(s) list.

3. Select Workstation Sequence to shift up the Workstation process sequence.

Note:The workstation process sequence goes from down to up and is allowed under the Workstation Sequence option. Please move each workstation to the correct workstation process sequence if required.

Workstation Setup

This module allows the user to set up the scanning behavior and scanning rules for each defined Workstation under the associated Production Line.

Figure 17: Workstation Sequence in a Production Line- After

1. Select the production line from the production Line list.

2. Select the workstation to be set up, then right-click to open the pop-up menu.

3. Select Workstation Setup.

Workstation Setup Parameters

1. Barcode Regulation: (Recommended)

Fill in "Barcode Regulation" based on the serial number mask which is applied on each PCB serial number barcode label. If blank, no serial number will be validated for all PCB serial scanning.

For example: The plant set the Barcode Regulation: ^JZ[0-9]{6}$. Then the barcode can be JZ057867,JZ057868. {6} means the number of characters.[0-9] means the characters can be numbers from 0 to 9.

The regulation applies to the Regular expression, please click here to see more about the Regular Expression.

2. Scanning Behavior: (Compulsory)

Scan by Later Workstation: All workstation material placements can be recorded with the next Workstation(s).
Must Scan At this Workstation: All workstation material placements are required to be recorded at this Workstation before reaching and/or scanning at the next Workstation(s).
Scan for Previous Workstation: All these workstation material placements will be recorded with the previous Workstation placements.

3. Scan Board/Panel: (Compulsory)

Select the Scan Board/Panel for both 1^st Side and 2^nd Side

Board: Each individual PCB board number.
Panel: Each PCB panel number.
Serial: Each PCB serial number.

4. Scan Extra S/N: (Compulsory)

Define if extra serial needs to be scanned. If it is required to scan the PCB board's additional barcodes such as the package label, select Yes. Default is No.

5. S/N Regulation: (Required if Scan Extra S/N is Yes)

Define the serial number barcode regulation.

6. Completed MSD: (Required if MSD control is needed)

Default is No.

Note: MSD control is only applied to the workstation(s) prior reflowing process.

7. Scan Side: (Required if Scan board/Panel is "Yes")

Define which production side(s) need to be scanned.

1st Side: First PCB production side or One PCB production side.

I.e. Such as PCBs TOP side production only which does only have material placements on one PCB side.

2nd Side: Second PCB production side.

I.e. Such as the TOP side can be called the 2^nd Side as it is the second production side after the BOTTOM side placement is finished.

1^st& 2^nd Side: Top and Bottom side.

I.e. Both production sides are required to be scanned at the same Workstation.

8. Scan Material: (Compulsory)

Select Material Barcode (For plants that used PTS format material label that included a unique printed PTS material barcode).
Select SSCI P/N (For plants which might be used standard plant-approved/developed material label that included printed SSCI Part Number barcode).
Select Manufacturer P/N (For a plant that might use the manufacturer-provided label that included printed manufacturer Part Number barcode)

9. Process: (Compulsory)

Select the type of process for this workstation:

a. SMT: For SMT Machine workstation.

b. Hand Load: For Manual process workstation.

c. AI: For Auto Insertion workstation.

Note: Different setup option defines different material loading process. Refer to the Load Material work instruction for more detail.

10. Device ID: (Optional)

Enter any integer from 0 to 999 according to the SFDC setup. If the generic attribute is set for higher device numbers using the base 34 system, the device ID may go from 0 to ZZZ.

11. Select Change to set up this workstation.

12. Select History to check the log for the change of setup parameters.

Define Pick List

This module allows the user to assign the early prepared/loaded SMT placement program to a Workstation under the specific Production Line.

Figure 18: Select Picklist for Workstation

1. Select the production line from the production Line list.

2. Select the workstation, then right-click to open the pop-up menu.

3. Select Define Picklist.

4. Enter the keywords for the Picklist name.

5. Select Search to search Picklist name.

6. Select the Picklist name to view material placements with reference designator listing.

Figure 19: Show Picklist Option

7. Select + to assign the selected picklist to the Workstation. Note: For additional Picklist information, see the SMT Part Traceability work instruction.

Location mapping

This sub-module is designed to map the Traceability workstation with the SFDC location so that SFDC will forward serial number information to the pre-mapped Traceability workstation upon board scanning, which helps to avoid duplicate board scanning and improve production efficiency.

To map a Traceability workstation with an SFDC location, please select the workstation of a production line, right-click to open the pop-up menu then click on Location Mapping.

Figure 20: Location Mapping Interface

1. To update an existing mapping, double click on existing mapping; edit the information, then select Update.

2. To delete the existing mapping, select Delete.

3. To configure a new mapping, select Add, and a new line will be created.

MES User ID (Mandatory): SFDC user ID at MES. Select from the drop-down list.
Location Name (Mandatory): Fill in the SFDC location name that to be mapped with the selected PTS workstation.
Device ID (Optional): Fill in SFDC Device ID.
Select Update to complete the mapping or Cancel to exit.

Set Production On/Off-Line

Set Production On-Line

Once the user has the production line and workstation ready, the production line must be set to" On-Line" mode to start work order production. The user cannot load material or scan board if the production line is off.

Figure 21: Work Order Selection When Set Production On-Line

1. Select the production line to be set online from the production Line list.

2. Open the pop-up menu by right-clicking, and then selecting Set Production On Line.

3. Enter a released Work Order number, if known, or Select the work order from the list by selecting Show.

4. Select the Work Order (you can view the BOM detail by selecting the + at the left). 5. Select the + at the right to select the Work order. 6. Select Check in the BOM/PL column to verify the BOM against the defined picklist and vice versa, below two sessions, if there are unmatched items.

Items that do not exist in BOM

To compare and validate all material placements in the SMT placement program (i.e. PickList) that do not exist in ERP BOM.

Items that do not exist in PickList

To compare and validate all material placements in ERP BOM that do not exist in the SMT placement program (i.e. PickList).

7. Fill in the required Work Order with the associated production ECN.

8. Select Online to set the production line online after confirming the Work Order and ECN selection.

Note: If the work order BOM components do not match the defined picklist, the user will need to follow confirmation and update accordingly.

Confirm that the Work Order you enter/select is associated with the latest ECN.
Confirm the Picklist defined is correct.

Set Production Off-Line

Once the work order is completed on the production line, the production line needs to be set to Off-Line mode.

1. Select the production line to be set online from the production Line list.

2. Open the pop-up menu by right-clicking then select Set Production offline.

3. Choose Set Production On/Off-Line functional module.

4. Select Off-Line to set the line offline.

Figure 22: Setup Production Offline

Load All

This module allows the user to load all materials to the workstation under the following conditions.

1. Set the production line offline (do not unload materials).

2. Change the setting for the workstation if needed.

3. Set the production line to online again.

4. The user can use the "Load All" function to load all materials to the workstation.

Note 1: The user can only load all when not using the unload function.

Note 2: If some materials are invalid/expired, those materials will fail to load if using the "load all" function. All other valid materials will load successfully.

1. Set the production line online from the Production Line list.

2. Open the workstation lists by selecting the + at the left. 3. Open the pop-up menu by right-clicking on the workstation, and then selecting Load All.

4. The information will display if the Load All function succeeds.

5. The user can check the loaded material on the page "Load Material Report."

@@ Line 1: / Line 1: @@
-<small>[http://hsvmeswiki.sanmina-sci.com/mes_wiki/index.php/Cirrus#Categories Cirrus] &gt; [http://hsvmeswiki.sanmina-sci.com/mes_wiki/index.php/Shop_Floor_Control Shop Floor Control] &gt; [http://hsvmeswiki.sanmina-sci.com/mes_wiki/index.php/Production_Control Production] &gt; Production Setup</small>
-<br>
+<small>[[42Q_Cloud-Based_MES/MOMS|42Q Home]] > [[Shop_Floor_Control|Shop Floor Control]] > [[Production_Control|Production Control]] > Traceability Setup</small><br/> &nbsp;
-[[Image:Sanmina logo.png|130px|Sanmina logo.png]]
+&nbsp;
-<br>
+&nbsp;
-<center>'''PTS''' </center> <center>'''PTS Production Setup''' </center> <center>'''Version MES15 Portal 1.0''' </center> <center>'''Work Instruction''' </center>
-<br>
-<center>This Work Instruction is Sanmina's corporate standard.</center> <center>This document is under revision control. The latest revision is located on SanminaNet.</center> <center>Once printed it is an uncontrolled copy. All alterations to this work instruction require approval.</center> <center>Contact the IT Global Education and Training Department to submit suggested alterations and or updates.</center>
-''This edition applies to MES15 Portal 1.0 Application and all subsequent releases and modifications until otherwise indicated in new revisions.'''
-== SFDC Production Control  ==
+&nbsp;
+<center>&nbsp;</center> <center>'''Traceability Setup'''</center> <center>'''Version MES 15.77'''</center> <center>'''Revision E1'''</center> <center>&nbsp;</center>
+&nbsp;
-''This edition applies to MES 15 Portal1.0 and all subsequent releases and modifications until otherwise indicated in new revisions.''
+&nbsp;
-The Shop Floor Data Collection System (SFDC) communicates interactively with the Customer Order Processing System (COPS), and Statistical Process Control/Statistical Quality Control (SPC/SQC). The Manufacturing Data System (MDS) makes the communication between these systems possible.
+&nbsp;
-SFDC provides real-time information used by SPC/SQC and MESWeb to create quality control reports. The data configuration for SFDC PC is handled within the Manufacturing Data System (MDS), which is a complete factory automation system. The SFDC System uses barcode scanning, both manual and automated, to monitor and control a single product line or an entire plant. SFDC Configuration collects data, provides analysis, maintains unit histories, and controls product movement on the manufacturing floor.
+#
-The system provides Access Control between the modules of the application, including the functionalities of each screen. The current version has an SFDC Configuration page which provides access to all sub modules pages and its functionalities (view, add, edit, delete, print and generate output file).
+= <span class="mw-headline" id="Introduction">Introduction'''&nbsp;'''</span> =
-'''<u>General Notes</u>'''
+This system is designed to collect data from the shop floor and store it in the Manufacturing Execution System (MES). The collected information is used by the Reporting and MESWeb modules to generate quality control reports. The system utilizes both manual and automated barcode scanning techniques to monitor and collect data for a product line or plant. Its primary role is to maintain unit histories and direct product movement on the manufacturing floor.
-*This Work Instruction is a basic general training guide and is not meant to teach the process flow for individual plant or department functionality. Individual Sanmina sites may have minor or specific process changes that will be documented at the site level.
+&nbsp;
-<u>'''Assumptions'''</u>
+== <span class="mw-headline" id="Access_Control">Access Control</span> ==
-.
+The system provides access control between its various modules and screens, ensuring that users can only access the functionalities relevant to their roles. In the current version, the SFDC Configuration page acts as a central hub, providing access to all submodules and their respective functionalities, such as viewing, adding, editing, deleting, printing, and generating output files.
-*Availability of SMT material placement program (e.g. Fuji SMT job program) or Hand load material placement (e.g. Material items and associated reference designator under Hand load operation).
+&nbsp;
-*Serial number printed on board prior SMT and/or Hand load operation process.
-*Each SMT machine has been assigned a unique name for identification purpose. (i.e. Workstation name)
-<u>'''Prerequisites'''</u>
+== <span class="mw-headline" id="General_Notes">General Notes</span> ==
-. Understand PTS terms definition from Glossary '''SOP-5-I-PST0000-C_RA_PTS GLOSSARY'''
+This user manual serves as a general training guide and does not cover the specific process flows of individual plants or departments. It is important to note that certain 42Q sites may have minor or specific process changes, which will be documented at the site level for reference.
-. Complete the PTS Getting Started – Basic Navigation Work Instruction, '''SOP-5-I-PTS0001'''
+&nbsp;
-. Pick List has been obtained from plant engineering and uploaded into PTS, for EZ-Pick List – Refer to '''SOP-5-I-PTS0014'''
-<u>'''Overview'''</u>
+== <span class="mw-headline" id="Assumptions"><span class="mw-headline" id="Assumptions">Assumptions</span></span> ==
-This overview explains the process for production setup in PTSWEB base on the following two different production setup scenarios:
+Before using the Traceability Production Control system, the following assumptions should be considered: &nbsp;
-<u>'''Scenario 1'''</u>
+*Availability of SMT Material Placement Program: Ensure that the appropriate SMT material placement program (e.g., Fuji SMT job program) or Hand load material placement (e.g., Material items and associated reference designator under Hand load operation) is available.
+*Serial Number Printing: Verify that a serial number is printed on the board before undergoing SMT and/or Hand load operation processes.
+*Unique Names for SMT Machines: Assign a unique name to each SMT machine for identification purposes. These names will be used within the system to track and manage the production process.
-Production Setup for a new (or previous built) product item on a new shop floor production line, suggested following the steps below in PTS:
+== <span class="mw-headline" id="System_Setup_Scenarios"><span class="mw-headline" id="System_Setup_Scenarios">System Setup Scenarios</span></span> ==
-{| width="100%" cellspacing="0" cellpadding="4" border="2"
+This overview describes the production setup process in PTSWEB based on two different scenarios:
+*
+'''Scenario A: '''Production Setup for a new (or previously built) product item on a new shop floor production line
+Suggested steps are described in&nbsp;[https://42qrpt1.42-q.com/mes_wiki/index.php/SOP-5-I-42Q-MES0049-C_RA1_SMT_Part_Traceability 42Q-MES0049-C&nbsp;SMT Part Traceability.]
+{| border="2" cellpadding="4" cellspacing="0" style="width: 904px;" width="100%"
 |-
-| 1.<br>Convert and upload SMT Picklist into PTS.
+| style="width: 436px;" | 1. Convert and upload SMT Picklist into PTS.
-| ''Refer SOP-5-I-PTS0014, Define EZ Pick List.''
+| style="width: 444px;" | &nbsp;
 |-
-| 2.<br>Create a New Production Line.
+| style="width: 436px;" | 2. Create a New Production Line.
-| ''Refer 5.1.1 Create a New Production Line.''
+| style="width: 444px;" | ''Refer to Create a New Production Line.''
 |-
-| 3.<br>Create all required Workstation(S).
+| style="width: 436px;" | 3. Create all required workstations (S).
-| ''Refer 5.2.1 Create a New Workstation.''
+| style="width: 444px;" | ''Refer to Create a New Workstation.''
 |-
-| 4.<br>Add the Workstations into the Production Line by sequence.
+| style="width: 436px;" | 4. Add the Workstations into the Production Line by sequence.
-| ''Refer 5.3.1 Add a Workstation into a Production Line.''
+| style="width: 444px;" | ''Refer to Add a Workstation into a Production Line.''
 |-
-| 5.<br>Define Workstation Process Sequence in a Production Line.
+| style="width: 436px;" | 5. Define Workstation Process Sequence in a Production Line.
-| ''Refer 5.4 Move Up Process Sequence.''
+| style="width: 444px;" | ''Refer to Workstation Sequence.''
 |-
-| 6.<br>Define Workstation Parameters for each added Workstation(s).
+| style="width: 436px;" | 6. Define Workstation Parameters for each added Workstation(s).
-| ''Refer 5.5 Workstation Setup.''
+| style="width: 444px;" | ''Refer to Workstation Setup.''
 |-
-| 7.<br>Define Picklist for each above added Workstation(s).
+| style="width: 436px;" | 7. Define Picklist for each above-added Workstation(s).
-| ''Refer 5.6 Define Picklist.''
+| style="width: 444px;" | ''Refer to Define Picklist.''
 |-
-| 8.<br>Define Auto-Scan Mapping. (Optional)
+| style="width: 436px;" | 8. Define Auto-Scan Mapping. (Optional)
-| ''Refer 5.7 Define Auto-Scan Mapping.''
+| style="width: 444px;" | ''Refer to Location Mapping.''
 |-
-| 9.<br>Set Production Online.
+| style="width: 436px;" | 9. Set Production Online.
-| ''Refer 5.8 Set Production On/Off-Line.''
+| style="width: 444px;" | ''Refer to Set Production On/Off-Line.''
 |}
-<u>'''Scenario 2'''</u>
+&nbsp;
-Production Setup for a previous built production item on where previous built shop floor production line, suggested to follow the steps below in PTS:
+*'''Scenario B: '''Production Setup for a previously built production item on was previously built shop floor production line.
-{| width="100%" cellspacing="0" cellpadding="4" border="2"
+Suggested&nbsp;steps are described n [https://42qrpt1.42-q.com/mes_wiki/index.php/SOP-5-I-42Q-MES0049-C_RA1_SMT_Part_Traceability 42Q-MES0049-C SMT Part Traceability.]
+{| border="2" cellpadding="4" cellspacing="0" style="width: 912px;" width="100%"
 |-
-| 1.<br>Convert and upload SMT Picklist into PTS.
+| style="width: 440px;" | 1. Convert and upload SMT Picklist into PTS.
-| ''Refer SOP-5-I-PTS0014, Define EZ Pick List.''
+| style="width: 447px;" | &nbsp;
 |-
-| 2.<br>Define Picklist for each Workstation which corresponding to the associated Production Line.
+| style="width: 440px;" | 2. Define Picklist for each Workstation that corresponds to the associated Production Line.
-| ''Refer 5.6 Define Picklist.''
+| style="width: 447px;" | ''Refer to Define Picklist.''
 |-
-| 3.<br>Set Production Online.
+| style="width: 440px;" | 3. Set Production Online.
-| ''Refer 5.8 Set Production On/Off-Line.''
+| style="width: 447px;" | ''Refer to Set Production On/Off-Line.''
 |}
-'''Note 1:'''
+<u>'''Note 1:'''</u>&nbsp;This work instruction is a general training guide and is not intended to provide a shop floor production process flow for all individual plants or departments.
-''As this work instruction is a general training guide and this is not to provide a standard shop floor production process flow for all individual plant or department.''
-'''Note 2:'''
-''Please avoid setup a new assembly on any existing created production line in PTS. It is recommended to have a PTS production line naming setup for one specific assembly exclusively.''
-== Production Setup  ==
-. To access the Production Setup page, navigate to '''Shop Floor Control <nowiki>></nowiki> Production Control'''.
-'''Figure 1: Production Set-Up (PTS)'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 01.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 01.png]]
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
+<u>'''Note: 2'''</u>&nbsp;Please avoid setting up a new assembly on any existing created production line in PTS. It is recommended to have a PTS production line naming set up for one specific assembly exclusively.
-<br>
+&nbsp;
-<br>
-<br>
+= <span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup"><span class="mw-headline" id="Traceability_Setup">Traceability Setup</span></span></span></span></span></span></span></span></span></span> =
-<br>
+To access the traceability&nbsp;Setup page, navigate to '''Shop Floor Control >&nbsp;Production Control > Traceability Setup.'''
-<br>
+'''Figure 1: Traceability Setup&nbsp;'''
-<br>
+'''[[File:TSU TraceabilitySetup.png|1200px|TSU TraceabilitySetup.png]]'''
-=== Create a New Production Line  ===
+&nbsp;
-'''Figure 2: Create New Line'''
+&nbsp;
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 02.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 02.png]]
+&nbsp;
-<br>
+== <span class="mw-headline" id="Create_a_New_Production_Line"><span class="mw-headline" id="Create_a_New_Production_Line"><span class="mw-headline" id="Create_a_New_Production_Line"><span class="mw-headline" id="Create_a_New_Production_Line"><span class="mw-headline" id="Create_a_New_Production_Line"><span class="mw-headline" id="Create_a_New_Production_Line"><span class="mw-headline" id="Create_a_New_Production_Line"><span class="mw-headline" id="Create_a_New_Production_Line"><span class="mw-headline" id="Create_a_New_Production_Line"><span class="mw-headline" id="Create_a_New_Production_Line"><span class="mw-headline" id="Create_a_New_Production_Line">Create a New Production Line</span></span></span></span></span></span></span></span></span></span></span> ==
-<br>
+'''Figure 2: Create New Line'''
-<br>
+[[File:TSU CreateNewLine.png|1200px|TSU CreateNewLine.png]]
-<br>
+&nbsp;
-<br>
+. Select '''Create Production Line'''.
-<br>
+. Enter the new Production Line Name. (See the following section for naming format suggestions).
-<br>
+. Select '''Create''' to confirm the addition.
-<br>
+Note the following naming conventions for the Production Line.
-<br>
+&nbsp;
-<br>
+=== <span class="mw-headline" id="By_Shop_Floor_Location"><span class="mw-headline" id="By_Shop_Floor_Location"><span class="mw-headline" id="By_Shop_Floor_Location">By Shop Floor Location</span></span></span> ===
-<br>
+Format: Area Location&nbsp;
+<nowiki>+</nowiki>
+&nbsp;Production Zone - Production Part Number - Production Process - Production Side Area Location: F (Floor), G (Ground) Production Zone: Floor level or zone area in production either in alpha or number format. Production Part Number: as named. Production Process: S (SMT), H (Hand Load) Production Side: T (Top), B (Bottom) Example: F2-ABC12345-S-T
+Production Line for product ABC12345 top side SMT production at 2<sup>nd</sup>floor'''.'''
-<br>
+&nbsp;
-<br>
+=== <span class="mw-headline" id="By_Production_Process"><span class="mw-headline" id="By_Production_Process"><span class="mw-headline" id="By_Production_Process">By Production Process</span></span></span> ===
-<br>
+Format: Production Process&nbsp;
+<nowiki>+&nbsp;</nowiki>
+Production Zone – Production Part Number – Production Side Production Process: S (SMT), H (Hand Load) Production Zone: Floor level or zone area in production either in alpha or number format.
+Production Part Number: as named.
-<br>
+Production Side: T (Top), B (Bottom)
-<br>
+Example: S2-ABC12345-T
-<br>
+Production Line for product ABC12345 top side at SMT Line/Zone 2.
-<br>
+&nbsp;
-<br>
+&nbsp;
-<br>
+== <span class="mw-headline" id="Search_a_Production_Line"><span class="mw-headline" id="Search_a_Production_Line"><span class="mw-headline" id="Search_a_Production_Line"><span class="mw-headline" id="Search_a_Production_Line"><span class="mw-headline" id="Search_a_Production_Line"><span class="mw-headline" id="Search_a_Production_Line"><span class="mw-headline" id="Search_a_Production_Line"><span class="mw-headline" id="Search_a_Production_Line"><span class="mw-headline" id="Search_a_Production_Line"><span class="mw-headline" id="Search_a_Production_Line"><span class="mw-headline" id="Search_a_Production_Line"><span class="mw-headline" id="Search_a_Production_Line">Search a Production Line</span></span></span></span></span></span></span></span></span></span></span></span> ==
-<br>
+'''Figure 3: Search Production Line'''
-. Select '''Create Production Line'''.
+[[File:TSU SearchProductionLine.png|1200px|TSU SearchProductionLine.png]]
-. Enter the new Production Line Name. (See following section for naming format suggestions).
+&nbsp;
-. Select '''Create''' to confirm addition.
+. Enter the production line name or keywords in the Search Line Name field.
-<u>NOTE:</u> ''Suggested naming format for Production Line.''
+. Select the line name from the list.
-<u>'''By Shop Floor Location'''</u>
+. The related production line will be listed in Production Line Available text box.
-Format: Area Location <nowiki>+</nowiki> Production Zone - Production Part Number - Production Process - Production Side
+'''<u>Note:</u>''' Input the first 1 or 4 keywords for the line name, then the line name will display.
-Area Location: F (Floor), G (Ground)
+&nbsp;
-Production Zone: Floor level or zone area in production either in alpha or number format.
+&nbsp;
-Production Part Number: as named.
+== <span class="mw-headline" id="Rename_Production_Line"><span class="mw-headline" id="Rename_Production_Line"><span class="mw-headline" id="Rename_Production_Line"><span class="mw-headline" id="Rename_Production_Line"><span class="mw-headline" id="Rename_Production_Line"><span class="mw-headline" id="Rename_Production_Line"><span class="mw-headline" id="Rename_Production_Line"><span class="mw-headline" id="Rename_Production_Line"><span class="mw-headline" id="Rename_Production_Line"><span class="mw-headline" id="Rename_Production_Line"><span class="mw-headline" id="Rename_Production_Line"><span class="mw-headline" id="Rename_Production_Line"><span class="mw-headline" id="Rename_Production_Line">Rename Production Line</span></span></span></span></span></span></span></span></span></span></span></span></span> ==
-Production Process: S (SMT), H (Hand Load)
+'''Figure 4: Rename Production Line'''
-Production Side: T (Top), B (Bottom)
+[[File:TSU RenameProductionLine.png|1200px|TSU RenameProductionLine.png]]
-Example: F2-ABC12345-S-T
+&nbsp;
-''Production Line for produc ABC12345 top side SMT production at 2''<sup>''nd''</sup>''''''floor.'''''
+. Select the production line from the Production Line list.
-<u>'''By Production Process'''</u>
+. Open the pop-up menu by Right-Clicking, and then select '''Rename Production Line'''.
-Format: Production Process <nowiki>+</nowiki> Production Zone – Production Part Number – Production Side
+. Enter the New Name in "New Production Line".
-Production Process: S (SMT), H (Hand Load)
+. Select '''Change''' to rename the production line.
-Production Zone: Floor level or zone area in production either in alpha or number format.
+&nbsp;
-Production Part Number: as named.
+'''Figure 5: Rename Production Line Form'''
-Production Side: T (Top), B (Bottom)
+[[File:TSU RenameProductionLineForm.png|1200px|TSU RenameProductionLineForm.png]]
-Example: S2-ABC12345-T
+&nbsp;
-''Production Line for produc ABC12345 top side at SMT Line/Zone 2.''
+'''<u>Note:</u>'''&nbsp;The production line name can be changed only when the production line is in offline mode.
-----
+&nbsp;
-=== Search a Production Line  ===
+== <span class="mw-headline" id="Create_a_New_Workstation"><span class="mw-headline" id="Create_a_New_Workstation"><span class="mw-headline" id="Create_a_New_Workstation"><span class="mw-headline" id="Create_a_New_Workstation"><span class="mw-headline" id="Create_a_New_Workstation"><span class="mw-headline" id="Create_a_New_Workstation"><span class="mw-headline" id="Create_a_New_Workstation"><span class="mw-headline" id="Create_a_New_Workstation"><span class="mw-headline" id="Create_a_New_Workstation"><span class="mw-headline" id="Create_a_New_Workstation"><span class="mw-headline" id="Create_a_New_Workstation"><span class="mw-headline" id="Create_a_New_Workstation"><span class="mw-headline" id="Create_a_New_Workstation">Create a New Workstation</span></span></span></span></span></span></span></span></span></span></span></span></span> ==
-'''Figure 3: Search Production Line<br>'''
+. Select '''Create Workstation''' from the functional options menu. (See the following section for naming format suggestions).
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 03.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 03.png]]
+. '''Workstation Name''': Enter the workstation name.
-<br>
+. Select the '''Equipment. '''(This is optional)
-<br>
+. Select '''Create''' to create the new workstation.
-<br>
+&nbsp;
-<br>
+'''Figure 6: Workstation Name and Equipment'''
-<br>
+[[File:TSU WorkstationNameandEquipment.png|1200px|TSU WorkstationNameandEquipment.png]]
-<br>
+&nbsp;
-<br>
+<u>'''Note:'''</u>&nbsp;The equipment should be added first in '''Production >&nbsp;SMT Machine part Traceability > Machine Registry '''module. The suggested naming format for Workstation.
-<br>
+&nbsp;
-<br>
+=== <span class="mw-headline" id="By_Shop_Floor_Location_2"><span class="mw-headline" id="By_Shop_Floor_Location_2"><span class="mw-headline" id="By_Shop_Floor_Location_2">By Shop Floor Location</span></span></span> ===
-<br>
+Format: Area Location&nbsp;
+<nowiki>+</nowiki>
+&nbsp;Production Zone - Placement Machine Example: F2-CP6B
+Explanation: Fuji CP6B placement machine is located on 2<sup>nd</sup> Floor.
-<br>
+&nbsp;
-<br>
+=== <span class="mw-headline" id="By_Production_Process_2"><span class="mw-headline" id="By_Production_Process_2"><span class="mw-headline" id="By_Production_Process_2">By Production Process</span></span></span> ===
-<br>
+Format: Production Process&nbsp;<nowiki>+&nbsp;</nowiki>Line/Zone - Placement Machine Example: S2-CP6A
-<br>
+Explanation: Fuji CP6A placement machine is located at SMT Line 2.
-<br>
+&nbsp;
-<br>
+=== <span class="mw-headline" id="By_Placement_of_machine_model_with_associated_serial_number"><span class="mw-headline" id="By_Placement_of_machine_model_with_associated_serial_number"><span class="mw-headline" id="By_Placement_of_machine_model_with_associated_serial_number">By Placement of machine model with associated serial number</span></span></span> ===
-<br>
+Format: Placement machine model – Placement machine serial number
-<br>
+Example: CP6-SN12345
-<br>
+Explanation: Fuji CP6 placement machine with its own unique machine serial number SN12345.
-<br>
+&nbsp;
-<br>
+== <span class="mw-headline" id="Hide_WorkStation"><span class="mw-headline" id="Hide_WorkStation"><span class="mw-headline" id="Hide_WorkStation"><span class="mw-headline" id="Hide_WorkStation"><span class="mw-headline" id="Hide_WorkStation"><span class="mw-headline" id="Hide_WorkStation"><span class="mw-headline" id="Hide_WorkStation"><span class="mw-headline" id="Hide_WorkStation"><span class="mw-headline" id="Hide_WorkStation"><span class="mw-headline" id="Hide_WorkStation"><span class="mw-headline" id="Hide_WorkStation"><span class="mw-headline" id="Hide_WorkStation"><span class="mw-headline" id="Hide_WorkStation"><span class="mw-headline" id="Hide_WorkStation">Hide WorkStation</span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
-. Enter the production line name or key words in the Search Line Name field.
+'''Figure 7: Hide Workstation'''
-. Select the line name from the list.
+[[File:PSU HideWorkstation.png|1200px|PSU HideWorkstation.png]]
-. The related production line will be listed in Production Line Available text box.
+. Select '''Hide WorkStation'''.
-Note: Input the first 1 or 4 key words for the line name, then the line name will display.
+. Select a WorkStation (The Workstation should be at visible status)
-----
+. Select '''Send''' to hide the WorkStation or '''Cancel '''to exit.
-=== Rename Production Line  ===
+&nbsp;
-'''Figure 4: Rename Production Line'''
+&nbsp;
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 04.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 04.png]]
+== <span class="mw-headline" id="Recover_WorkStation"><span class="mw-headline" id="Recover_WorkStation"><span class="mw-headline" id="Recover_WorkStation"><span class="mw-headline" id="Recover_WorkStation"><span class="mw-headline" id="Recover_WorkStation"><span class="mw-headline" id="Recover_WorkStation"><span class="mw-headline" id="Recover_WorkStation"><span class="mw-headline" id="Recover_WorkStation"><span class="mw-headline" id="Recover_WorkStation"><span class="mw-headline" id="Recover_WorkStation"><span class="mw-headline" id="Recover_WorkStation"><span class="mw-headline" id="Recover_WorkStation"><span class="mw-headline" id="Recover_WorkStation">Recover WorkStation</span></span></span></span></span></span></span></span></span></span></span></span></span> ==
-<br>
+'''Figure 8: Recover Work Station'''
-<br>
+[[File:TSU RecoverWorkStation.png|1200px|TSU RecoverWorkStation.png]]
-<br>
+. Select '''Recover WorkStation'''.
-<br>
+. Select a WorkStation (The Workstation is at hidden status).
-<br>
+. Select '''Send''' to recover the WorkStation or '''Cancel''' to exit.
-<br>
+&nbsp;
-<br>
+== <span class="mw-headline" id="Hide.2FRecover_Production_Line"><span class="mw-headline" id="Hide.2FRecover_Production_Line"><span class="mw-headline" id="Hide.2FRecover_Production_Line"><span class="mw-headline" id="Hide.2FRecover_Production_Line"><span class="mw-headline" id="Hide.2FRecover_Production_Line"><span class="mw-headline" id="Hide.2FRecover_Production_Line"><span class="mw-headline" id="Hide.2FRecover_Production_Line"><span class="mw-headline" id="Hide.2FRecover_Production_Line"><span class="mw-headline" id="Hide.2FRecover_Production_Line"><span class="mw-headline" id="Hide.2FRecover_Production_Line"><span class="mw-headline" id="Hide.2FRecover_Production_Line"><span class="mw-headline" id="Hide.2FRecover_Production_Line"><span class="mw-headline" id="Hide.2FRecover_Production_Line"><span class="mw-headline" id="Hide.2FRecover_Production_Line">Hide/Recover Production Line</span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
-<br>
+If you need to hide&nbsp;the obsolete PTS Production Lines, then you can do that by yourself by following the steps. Otherwise, the MES Support team will be able to help you out if you need to do something at the database level.&nbsp;
-<br>
+'''Figure 9: Hide/Recover Production Line'''
-<br>
+[[File:TSU Hide RecoverProductionLine.png|1200px|TSU Hide RecoverProductionLine.png]]
-<br>
+&nbsp;
-<br>
+. Select '''Hide/Recover Production line'''.
-<br>
+&nbsp;
-<br>
+'''Figure 10: Hide a Production Line'''
-<br>
+[[File:TSU HideaProductionLine.png|1200px|TSU HideaProductionLine.png]]
-<br>
+&nbsp;
-<br>
+. Select a production line (The line is in offline and visible status) then select '''Hide Production Line'''.
-<br>
+. Select '''OK '''to hide the production line or '''Cancel '''to exit.
-<br>
+. Select a production line (The line is in offline and hidden status) then select '''Recover Production Line.'''
-<br>
+. Select '''OK''' to recover the production line or '''Cancel''' to exit.
-<br>
+<u>'''Note:'''</u> The online production line is not allowed to be hidden. Please set the production line to "off-line" before hiding it.
-. Select the production line from the Production Line list.
+&nbsp;
-. Open the pop-up menu by Right-Clicking, and then select '''Rename Production Line'''.
+== <span class="mw-headline" id="Add_WorkStation"><span class="mw-headline" id="Add_WorkStation"><span class="mw-headline" id="Add_WorkStation"><span class="mw-headline" id="Add_WorkStation"><span class="mw-headline" id="Add_WorkStation"><span class="mw-headline" id="Add_WorkStation"><span class="mw-headline" id="Add_WorkStation"><span class="mw-headline" id="Add_WorkStation"><span class="mw-headline" id="Add_WorkStation"><span class="mw-headline" id="Add_WorkStation"><span class="mw-headline" id="Add_WorkStation"><span class="mw-headline" id="Add_WorkStation"><span class="mw-headline" id="Add_WorkStation">Add WorkStation</span></span></span></span></span></span></span></span></span></span></span></span></span> ==
-. Enter the New Name in "New Production Line".
+This module allows the user to add or remove workstation(s) from the production line.
-. Select '''Change''' to rename the production line.
+&nbsp;
-'''Figure 5: Rename Production Line Form'''
+&nbsp;
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 05.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 05.png]] <br>
+=== <span class="mw-headline" id="Adding_Workstation_into_a_Production_Line"><span class="mw-headline" id="Adding_Workstation_into_a_Production_Line"><span class="mw-headline" id="Adding_Workstation_into_a_Production_Line"><span class="mw-headline" id="Adding_Workstation_into_a_Production_Line"><span class="mw-headline" id="Adding_Workstation_into_a_Production_Line"><span class="mw-headline" id="Adding_Workstation_into_a_Production_Line"><span class="mw-headline" id="Adding_Workstation_into_a_Production_Line"><span class="mw-headline" id="Adding_Workstation_into_a_Production_Line"><span class="mw-headline" id="Adding_Workstation_into_a_Production_Line"><span class="mw-headline" id="Adding_Workstation_into_a_Production_Line"><span class="mw-headline" id="Adding_Workstation_into_a_Production_Line"><span class="mw-headline" id="Adding_Workstation_into_a_Production_Line"><span class="mw-headline" id="Adding_Workstation_into_a_Production_Line"><span class="mw-headline" id="Adding_Workstation_into_a_Production_Line">Adding Workstation into a Production Line</span></span></span></span></span></span></span></span></span></span></span></span></span></span> ===
-<br>
+'''Figure 11: Add Workstation into a Production Line'''
-<br>
+[[File:TSU AddWorkstationintoProductionLine.png|1200px|TSU AddWorkstationintoProductionLine.png]]
-<br>
+&nbsp;
-<br>
+. Select the production line from the production Line list.
-<br>
+. Open the pop-up menu by right-clicking on the line name then select '''Add Workstation''' menu. Select the workstation name from the Workstation name pull-down list to add to the specific production line.
-<br>
+. Select '''Add''' to add the workstation.
-<br>
+&nbsp;
-<br>
+'''Figure 12: Add Workstation- Set Button'''
-<br>
+[[File:TSU AddWorkstation-Set Button.png|1200px|TSU AddWorkstation-Set Button.png]]
-<br>
+&nbsp;
-<br>
+<u>'''Note 1:'''</u> The selected production line must be offline for workstation addition or removal.
-<br>
+<u>'''Note 2:'''</u> The Workstation Name will be auto-completed after entering the first 4 characters.
-<br>
+&nbsp;
-<br>
+=== <span class="mw-headline" id="Removing_Workstation_from_a_Production_Line"><span class="mw-headline" id="Removing_Workstation_from_a_Production_Line"><span class="mw-headline" id="Removing_Workstation_from_a_Production_Line"><span class="mw-headline" id="Removing_Workstation_from_a_Production_Line"><span class="mw-headline" id="Removing_Workstation_from_a_Production_Line"><span class="mw-headline" id="Removing_Workstation_from_a_Production_Line"><span class="mw-headline" id="Removing_Workstation_from_a_Production_Line"><span class="mw-headline" id="Removing_Workstation_from_a_Production_Line"><span class="mw-headline" id="Removing_Workstation_from_a_Production_Line"><span class="mw-headline" id="Removing_Workstation_from_a_Production_Line"><span class="mw-headline" id="Removing_Workstation_from_a_Production_Line"><span class="mw-headline" id="Removing_Workstation_from_a_Production_Line"><span class="mw-headline" id="Removing_Workstation_from_a_Production_Line">Removing Workstation from a Production Line</span></span></span></span></span></span></span></span></span></span></span></span></span> ===
-<br>
+&nbsp;
-<br>
+'''Figure 13: Remove Workstation'''
-<br>
+[[File:TSU RemoveWorkstation.png|1200px|TSU RemoveWorkstation.png]]
-<br>
+&nbsp;
-<br>
+. Select the production line from the production Line list menu.
-'''Note 1:'''
+. Select the workstation name from the Workstation pull-down list which is under "In Use."
-Production line name can be changed only when the production line is in off-line mode.
+. Open the pop-up menu by right-clicking on the workstation then select the&nbsp;'''Remove Workstation''' menu.
-----
+. Select '''OK''' to remove the Workstation from this production line or select '''Cancel''' to exit.
-=== Hide/Recover Production Line  ===
+&nbsp;
-'''Figure 6: Hide/Recover Production Line'''
+=== <span class="mw-headline" id="Workstation_Maintenance"><span class="mw-headline" id="Workstation_Maintenance"><span class="mw-headline" id="Workstation_Maintenance"><span class="mw-headline" id="Workstation_Maintenance"><span class="mw-headline" id="Workstation_Maintenance"><span class="mw-headline" id="Workstation_Maintenance"><span class="mw-headline" id="Workstation_Maintenance"><span class="mw-headline" id="Workstation_Maintenance"><span class="mw-headline" id="Workstation_Maintenance"><span class="mw-headline" id="Workstation_Maintenance"><span class="mw-headline" id="WorkStation_Maintenance"><span class="mw-headline" id="WorkStation_Maintenance"><span class="mw-headline" id="WorkStation_Maintenance">Workstation Maintenance</span></span></span></span></span></span></span></span></span></span></span></span></span> ===
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 06.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 06.png]]
+&nbsp;
-<br>
+'''Figure 14: Workstation Maintenance'''
-<br>
+[[File:TSU WorkstationMaintenance.png|1200px|TSU WorkstationMaintenance.png]]
-<br>
+&nbsp;
-<br>
+. Select the production line from the production line list.
-<br>
+. Select the workstation from the workstation(s) list.
-<br>
+. Open the pop-up menu by right-clicking then select the&nbsp;'''Workstation Maintenance''' option<font color="#00000A">.</font>
-<br>
+<font color="#00000A">4. </font>Renaming: Fill in a new workstation name in the '''New Workstation''' field and then select '''Change '''to rename the selected workstation name.
-<br>
+. Equipment: Select the Equipment, then select '''Change '''to reset the Workstation type.
-<br>
+&nbsp;
-<br>
+'''Figure 15: Workstation Maintenance- Detail'''
-<br>
+[[File:TSU WorkstationMaintenance-Detail.png|1200px|TSU WorkstationMaintenance-Detail.png]]
-<br>
+<br/> '''<u>Note:</u>''' The workstation can be renamed only when the production line is in "offline" mode.
-<br>
+(See Set Production Off-Line)
-<br>
+&nbsp;
-<br>
+== <span class="mw-headline" id="Workstation_Sequence"><span class="mw-headline" id="Workstation_Sequence"><span class="mw-headline" id="Workstation_Sequence"><span class="mw-headline" id="Workstation_Sequence"><span class="mw-headline" id="Workstation_Sequence"><span class="mw-headline" id="Workstation_Sequence"><span class="mw-headline" id="Workstation_Sequence"><span class="mw-headline" id="Workstation_Sequence"><span class="mw-headline" id="Workstation_Sequence"><span class="mw-headline" id="Workstation_Sequence"><span class="mw-headline" id="Workstation_Sequence"><span class="mw-headline" id="Workstation_Sequence"><span class="mw-headline" id="Workstation_Sequence">Workstation Sequence</span></span></span></span></span></span></span></span></span></span></span></span></span> ==
-<br>
+The purpose of this module is to redefine the proper workstation sequence for the production line if the previous setup is incorrect.
-<br>
+&nbsp;
-<br>
+'''Figure 16: Workstation Sequence'''
-<br>
+[[File:TSU WorkstationSequence.png|1200px|TSU WorkstationSequence.png]]
-<br>
+. Select the production line from the production Line list.
-. Select '''Hide/Recover Production line'''.
+. Select the workstation from the workstation(s) list.
-'''Figure 7: Hide a Production Line'''
+. Select '''Workstation''' '''Sequence''' to shift up the Workstation process sequence.
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 07.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 07.png]]
+<u>'''Note:'''</u>The workstation process sequence goes from down to up and is allowed under the Workstation Sequence option. Please move each workstation to the correct workstation process sequence if required.&nbsp;
-<br>
+&nbsp;
-<br>
-<br>
+== <span class="mw-headline" id="Workstation_Setup"><span class="mw-headline" id="Workstation_Setup"><span class="mw-headline" id="Workstation_Setup"><span class="mw-headline" id="Workstation_Setup"><span class="mw-headline" id="Workstation_Setup"><span class="mw-headline" id="Workstation_Setup"><span class="mw-headline" id="Workstation_Setup"><span class="mw-headline" id="Workstation_Setup"><span class="mw-headline" id="Workstation_Setup"><span class="mw-headline" id="Workstation_Setup"><span class="mw-headline" id="Workstation_Setup"><span class="mw-headline" id="Workstation_Setup"><span class="mw-headline" id="Workstation_Setup"><span class="mw-headline" id="Workstation_Setup"><span class="mw-headline" id="Workstation_Setup"><span class="mw-headline" id="Workstation_Setup"><span class="mw-headline" id="Workstation_Setup">Workstation Setup</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
-<br>
+This module allows the user to set up the scanning behavior and scanning rules for each defined Workstation under the associated Production Line.
-<br>
+&nbsp;
-<br>
+'''Figure 17: Workstation Sequence in a Production Line- After'''
-<br>
+[[File:TSU WorkstationSet-UpParameters.png|1100px|TSU WorkstationSet-UpParameters.png]]
-<br>
+<br/> 1. Select the production line from the production Line list.
-<br>
+. Select the workstation to be set up, then right-click to open the pop-up menu.
-<br>
+. Select '''Workstation Setup'''.
-<br>
+&nbsp;
-<br>
+=== <span class="mw-headline" id="Workstation_Setup_Parameters"><span class="mw-headline" id="Workstation_Setup_Parameters"><span class="mw-headline" id="Workstation_Setup_Parameters">Workstation Setup Parameters</span></span></span> ===
-<br>
+'''1. Barcode Regulation: (Recommended)'''
-<br>
+Fill in "Barcode Regulation" based on the serial number mask which is applied on each PCB serial number barcode label. If blank, no serial number will be validated for all PCB serial scanning.
-<br>
+For example: The plant set the Barcode Regulation: '''^JZ[0-9]{6}$'''. Then the barcode can be '''JZ057867,JZ057868.''' {6} means the number of characters.[0-9] means the characters can be numbers from 0 to 9.
-<br>
+The regulation applies to the Regular expression, please click [https://en.wikipedia.org/wiki/Regular_expression here] to see more about the Regular Expression.
-<br>
+. '''Scanning Behavior: (Compulsory)'''
-<br>
+*'''Scan by Later Workstation: '''All workstation material placements can be recorded with the next Workstation(s).
+*'''Must Scan At this Workstation: '''All workstation material placements are required to be recorded at this Workstation before reaching and/or scanning at the next Workstation(s).
+*'''Scan for Previous Workstation: '''All these workstation material placements will be recorded with the previous Workstation placements.
-<br>
+. '''Scan Board/Panel:''' '''(Compulsory)'''
-. Selecta production line (The line is in offline and visible status) then select '''Hide Production Line'''.
+Select the Scan Board/Panel for both 1<sup>st</sup> Side and 2<sup>nd</sup> Side
-. Select '''OK '''to hide the production line or '''Cancel '''to exit.
-'''Figure 8: Recover a Production Line'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 08.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 08.png]]
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-. Selecta production line (The line is in offline and hidden status) then select '''Recover Production Line.'''
-. Select '''OK''' to recover the production line or '''Cancel''' to exit.
-<u>NOTE:</u> The online production line not allowed to be hidden. Please set the production line to "off-line" before hiding it.
-=== Workstation  ===
-==== Create a New Workstation  ====
-. Select '''Create Workstation''' from the functional option menu. (See following section for naming format suggestions).
-. '''Workstation Name''': Enter the workstation name.
-. Select the '''Equipment. '''(This is optional)
-. Select '''Create''' to create the new workstation.
-'''Figure 9: Workstation Name and Equipment'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 09.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 09.png]]
-<u></u><br>
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-<u>NOTE</u><u>:</u>The equipment should be added first in '''Production <nowiki>></nowiki> SMT Machine part Traceability <nowiki>></nowiki> Machine Registry''' module.<br> <u>NOTE:</u>''Suggested naming format for Workstation''
-<u>'''By Shop Floor Location'''</u>
-Format: Area Location <nowiki>+</nowiki> Production Zone - Placement Machine
-Example: F2-CP6B
-Explanation: Fuji CP6B placement machine located at 2<sup>nd</sup> Floor.
-<u>'''By Production Process'''</u>
-Format: Production Process <nowiki>+</nowiki> Line/Zone - Placement Machine
-Example: S2-CP6A
-Explanation: Fuji CP6A placement machine located at SMT Line 2.
-<u>'''By Placement machine model with associated serial number'''</u>
-Format: Placement machine model – Placement machine serial number
-Example: CP6-SN12345
-Explanation: Fuji CP6 placement machine with its own unique machine serial number SN12345.
-==== Hide WorkStation  ====
-'''Figure 10: Hide Workstation'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 10.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 10.png]]
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-. Select '''Hide WorkStation'''.
-. Select a WorkStation (The Workstation should be at visible status )
-. Select '''Send''' to hide the WorkStation or '''Cancel '''to exit.
-==== Recover WorkStation  ====
-'''Figure 11: Recover Work Station'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 11.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 11.png]]
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-. Select '''Recover WorkStation'''.
-. Selecta WorkStation (The Workstation is at hidden status).
-. Select '''Send''' to recover the WorkStation or '''Cancel''' to exit.
-----
-=== Add WorkStation  ===
-This module allows the user to add or remove workstation(s) from production line.
-==== Adding Workstation into a Production Line  ====
-'''Figure 12: Add Workstation into a Production Line'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 12.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 12.png]]
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-. Select the production line from the production Line list.
-. Open the pop-up menu by right-clicking on the line name then select '''Add Workstation''' menu. Select the workstation name from Workstation name pull down list to add to the specific production line.
-. Select '''Add''' to add the workstation.
-'''Figure 13: Add Workstation- Set Button'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 13.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 13.png]]
-<u></u><br>
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-<u>NOTE1</u>: The selected production line must be off-line for workstation addition or removal.
-<u>NOTE2: </u>The Workstation Name will auto-completed after input the first 4 keywords.
-----
-==== Removing Workstation from a Production Line  ====
-'''Figure 14: Remove Workstation'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 14.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 14.png]]
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-. Select the production line from the production Line list menu.
-. Select the workstation name from Workstation pull down list which is under "In Use."
-. Open the pop-up menu by right-clicking on the workstation then select '''Remove Workstation''' menu.
-. Select '''OK''' to remove the Workstation from this production line or select '''Cancel''' to exit.
-----
-==== WorkStation Maintenance  ====
-<br>
-'''Figure 15: Workstation Maintenance'''<br>
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 15.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 15.png]]
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-. Select the production line from the production line list.
-. Select the workstation from the workstation(s) list.
-. Open the pop-up menu by right-clicking then select '''Workstation Maintenance''' option<font color="#00000A">.</font>
-<font color="#00000A">4. </font>Renaming: Fill in a new workstation name in the '''New Workstation''' field and then select '''Change '''to rename the selected workstation name.
-. Equipment: Select the Equipment, then select '''Change '''to reset the Workstation type.<br>
-'''Figure 16: Workstation Maintenance- Detail'''
-[[Image:16 PDS Detail workstation maintenance.png|left|700px|16 PDS Detail workstation maintenance.png]]<br>
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-<u>NOTE: </u>The workstation can be renamed only when the production line is in "off-line" mode.
-(See Set Production Off-Line)
-----
-=== Workstation Sequence  ===
-The purpose of this module is to redefine the proper workstation sequence for the production line if the previous setup is incorrect.
-Following is the example to redefine the workstation sequence:
-'''Figure 17: Workstation Sequence in a Production Line- Before'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 17.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 17.png]]
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-. Select the production line from the production Line list.
-. Select the workstation from the workstation(s) list.
-. Select '''Workstation''' '''Sequence''' to shift up the Workstation process sequence.
-'''Figure 18: Workstation Sequence in a Production Line- After'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 18.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 18.png]]
-<u></u>
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-<u>NOTE: </u>The workstation process sequence goes from down to up and is allowed under the '''Workstation Sequence''' option. Please move each workstation to the correct workstation process sequence if required.
-=== Workstation Setup  ===
-This module allows the user to setup the scanning behavior and scanning rules for each defined Workstation under the associated Production Line.
-'''Figure 19: Workstation Set-Up Parameters'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 19.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 19.png]]
-<br>
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-. Select the production line from the production Line list.
-. Select the workstation to be set up, then right-click to open the pop-up menu.
-. Select '''Workstation Setup'''.
-'''<u>Workstation Setup Parameters</u>'''
-. '''Barcode Regulation: (Recommended)'''
-Fill in "Barcode Regulation" based on the serial number mask which is applied on each PCB serial number barcode label. If blank, no serial number will be validated for all PCB serial scanning.
-. '''Scanning Behavior: (Compulsory)'''
-*'''Scan by Later Workstation: ''' All this workstation material placements can be recorded with the next Workstation(s).
-*'''Must Scan At this Workstation: '''All this workstation material placements are required to be recorded at this Workstation before reach and/or scan at next Workstation(s).
-*'''Scan for Previous Workstation: '''All this workstation material placements will be recorded with the previous Workstation placements.
-. '''Scan Board/Panel:''' '''(Compulsory)'''
-Select the Scan Board/Panel for both 1<sup>st</sup> Side and 2<sup>nd</sup> Side
 *'''Board''': Each individual PCB board number.
 *'''Panel''': Each PCB panel number.
 *'''Serial''': Each PCB serial number.
-. '''Scan Extra S/N: (Compulsory)'''
-Define if required extra serial need to be scanned. If it is required to scan the PCB boards additional barcodes such as, the package label, select '''Yes'''. Default is '''No'''.
-. '''S/N Regulation:''' '''(Required if Scan Extra S/N is Yes)'''
-Define the serial number barcode regulation.
-. '''Completed MSD:''' '''(Required if MSD control is needed)'''
-Default is '''No'''.
-Note: MSD control is only applied to the&nbsp;workstation(s)&nbsp;prior reflowing process.
-. '''Scan Side''': '''(Required if Scan board/Panel is "Yes")'''
-Define which production side(s) needed to be scanned.
-*'''1'''<sup></sup>'''''<i>st '</i>'''Side: '''First PCB production side or One PCB production side.
-I.e. Such as PCB<nowiki>’</nowiki>s TOP side production only which do only have material placements on one PCB side.
-*'''2'''<sup></sup>'''''<i>nd '</i>'''Side: '''Second PCB production side.
-I.e. Such as TOP side can be called 2<sup>nd</sup> Side as it is the second production side after BOTTOM side placement finished.
-*'''1'''<sup>'''st'''</sup>'''''''''&amp; 2'''<sup></sup>'''nd ''''''Side: '''Top and Bottom side.'''
-I.e. Both production sides required to be scanned at the same Workstation.
-. '''Scan Material: (Compulsory)'''
-{| width="100%" cellspacing="2" border="0"
-|-
-|
-*Select '''Material Barcode''' (For plant which used PTS format material label that included an unique
-| printed PTS material barcode).
-|}
-*Select '''SSCI P/N''' (For plant which might used standard plant approved / developed material label that included printed SSCI Part Number barcode).
-*Select '''Manufacturer P/N''' (For plant which might&nbsp;used manufacturer provided label that included printed manufacturer Part Number barcode)
-. '''Process: (Compulsory)'''
-Select the type of process this workstation should be
-. '''SMT''': For SMT Machine workstation
-. '''Hand Load''': For Manual process workstation
-. '''AI''': For Auto Insertion workstation
-'''Note''': Different setup option defines different material loading process. Refer to the Load Material work instruction for more detail.
-. '''Device ID''': (Optional)
-Enter any integer from 0 to 999 according to the SFDC setup.
-. Select '''Change''' to set up this workstation.
-. Select '''History''' to check the log for the change of setup parameters.
-=== Define Pick List  ===
-This module allows the user to assign the early prepared/loaded SMT placement program into a Workstation under the specific Production Line.
-'''Figure 20: Select Picklist for Workstation'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 20.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 20.png]]
-<br>
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-. Select the production line from the production Line list.
-. Select the workstation, then right-click to open the pop-up menu.
-. Select '''Define Picklist'''.
+. '''Scan Extra S/N: (Compulsory)'''
-. Enter the keywords for Picklist name.
+Define if extra serial needs to be scanned. If it is required to scan the PCB board's additional barcodes such as the package label, select '''Yes'''. Default is '''No'''.
-. Select '''Search''' to search Picklist name.
+. '''S/N Regulation:''' '''(Required if Scan Extra S/N is Yes)'''
-. Select the Picklist name to view material placements with reference designator listing.
+Define the serial number barcode regulation.
-'''Figure 21: Show Picklist Option'''
+. '''Completed MSD:''' '''(Required if MSD control is needed)'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 21.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 21.png]]
+Default is '''No'''.
-<br>
+Note: MSD control is only applied to the&nbsp;workstation(s)&nbsp;prior reflowing process.
-<br>
+. '''Scan Side''': (Required if Scan board/Panel is "Yes")
-<br>
+Define which production side(s) need to be scanned.
-<br>
+*'''1st Side''': First PCB production side or One PCB production side.
-<br>
+I.e. Such as PCBs TOP side production only which does only have material placements on one PCB side.
-<br>
+*'''2nd Side''': Second PCB production side.
-<br>
+I.e. Such as the TOP side can be called the 2<sup>nd</sup> Side as it is the second production side after the BOTTOM side placement is finished.
-<br>
+*'''1<sup>st</sup>& 2<sup>nd</sup> Side: '''Top and Bottom side.
-<br>
+I.e. Both production sides are required to be scanned at the same Workstation.
-<br>
+. '''Scan Material: (Compulsory)'''
-<br>
+*Select '''Material Barcode''' (For plants that used PTS format material label that included a unique printed PTS material barcode).
+*Select '''SSCI P/N''' (For plants which might be used standard plant-approved/developed material label that included printed SSCI Part Number barcode).
+*Select '''Manufacturer P/N''' (For a plant that might&nbsp;use the manufacturer-provided label that included printed manufacturer Part Number barcode)
-<br>
+. '''Process: (Compulsory)'''
-<br>
+Select the type of process for this workstation:
-<br>
+a. '''SMT''': For SMT Machine workstation.
-<br>
+b. '''Hand Load''': For Manual process workstation.
-<br>
+c. '''AI''': For Auto Insertion workstation.
-<br>
+'''<u>Note:</u>''' Different setup option defines different material loading process. Refer to the Load Material work instruction for more detail.
-<br>
+. '''Device ID''': (Optional)
-<br>
+Enter any integer from 0 to 999 according to the SFDC setup. If the generic attribute is set for higher device numbers using the base 34 system, the device ID may go from 0 to ZZZ.
-<br>
+. Select '''Change''' to set up this workstation.
-<br>
+. Select '''History''' to check the log for the change of setup parameters.
-. Select "'''<nowiki>+</nowiki>'''" to assign the selected picklist into the Workstation.
+&nbsp;
-'''Note:''' For additional detailed Picklist information, refer to EZ Pick List Work Instruction.
+== <span class="mw-headline" id="Define_Pick_List"><span class="mw-headline" id="Define_Pick_List"><span class="mw-headline" id="Define_Pick_List"><span class="mw-headline" id="Define_Pick_List"><span class="mw-headline" id="Define_Pick_List"><span class="mw-headline" id="Define_Pick_List"><span class="mw-headline" id="Define_Pick_List"><span class="mw-headline" id="Define_Pick_List"><span class="mw-headline" id="Define_Pick_List"><span class="mw-headline" id="Define_Pick_List"><span class="mw-headline" id="Define_Pick_List"><span class="mw-headline" id="Define_Pick_List"><span class="mw-headline" id="Define_Pick_List"><span class="mw-headline" id="Define_Pick_List">Define Pick List</span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
-----
+This module allows the user to assign the early prepared/loaded SMT placement program to a Workstation under the specific Production Line.
-=== Location mapping  ===
+'''Figure 18: Select Picklist for Workstation'''
-This sub-module is designed to map PTS workstation with SFDC location, so that SFDC will forward serial number information to pre-mapped PTS workstation upon board scanning, which helps to avoid duplicate board scanning and improve production efficiency.
+[[File:TSU SelectPicklistWorkstation.png|1100px|TSU SelectPicklistWorkstation.png]]
-To map a PTS workstation with a SFDC location, please select the workstation of a production line, and right-click to open the pop-up menu then click on '''Location Mapping.'''
+. Select the production line from the production Line list.
-'''Figure 22: Location Mapping Interface'''
+. Select the workstation, then right-click to open the pop-up menu.
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 22.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 22.png]]
+. Select '''Define Picklist'''.
-<br>
+. Enter the keywords for the Picklist name.
-<br>
+. Select '''Search''' to search Picklist name.
-<br>
+. Select the Picklist name to view material placements with reference designator listing.
-<br>
+&nbsp;
-<br>
+'''Figure 19: Show Picklist Option'''
-<br>
+[[File:TSU ShowPicklistOption.png|1100px|TSU ShowPicklistOption.png]]
-<br>
+&nbsp;
-<br>
+. Select
+<nowiki>+</nowiki>
+&nbsp;to assign the selected picklist to the Workstation. <u>'''Note:'''</u> For additional Picklist information, see the SMT Part Traceability work instruction.
+&nbsp;
-<br>
+=== <span class="mw-headline" id="Location_mapping"><span class="mw-headline" id="Location_mapping"><span class="mw-headline" id="Location_mapping"><span class="mw-headline" id="Location_mapping"><span class="mw-headline" id="Location_mapping"><span class="mw-headline" id="Location_mapping"><span class="mw-headline" id="Location_mapping"><span class="mw-headline" id="Location_mapping"><span class="mw-headline" id="Location_mapping"><span class="mw-headline" id="Location_mapping"><span class="mw-headline" id="Location_mapping"><span class="mw-headline" id="Location_mapping"><span class="mw-headline" id="Location_mapping"><span class="mw-headline" id="Location_mapping">Location mapping</span></span></span></span></span></span></span></span></span></span></span></span></span></span> ===
-<br>
+This sub-module is designed to map the Traceability workstation with the SFDC location so that SFDC will forward serial number information to the pre-mapped Traceability workstation upon board scanning, which helps to avoid duplicate board scanning and improve production efficiency.
-<br>
+To map a Traceability workstation with an SFDC location, please select the workstation of a production line, right-click to open the pop-up menu then click on '''Location Mapping.'''
-<br>
+<br/> '''Figure 20: Location Mapping Interface'''
-<br>
+[[File:TSU LocationMappingInterface.png|1100px|TSU LocationMappingInterface.png]]
-<br>
+<br/> 1. To update an existing mapping, double click on existing mapping; edit the information, then select '''Update'''.
-<br>
+. To delete the existing mapping, select '''Delete'''.
-<br>
+. To configure a new mapping, select '''Add,''' and a new line will be created.
-<br>
+*MES User ID (Mandatory): SFDC user ID at MES. Select from the drop-down list.
+*Location Name (Mandatory): Fill in the SFDC location name that to be mapped with the selected PTS workstation.
-<br>
-<br>
-<br>
-<br>
-. To update an existing mapping, double click on existing mapping; edit the information, then select '''Update'''.
-. To delete a existing mapping, select '''Delete'''.
-. To configure a new mapping, select '''Add''' and a new line will be created.
-*MDS User ID (Mandatory): SFDC user ID at MDS. Select from the drop-down list.
-*Location Name (Mandatory): Fill in SFDC location name that to be mapped with selected PTS workstation.
 *Device ID (Optional): Fill in SFDC Device ID.
 *Select '''Update''' to complete the mapping or '''Cancel''' to exit.
-<br>
-=== Set Production On/Off-Line  ===
-==== Set Production On-Line  ====
-*Once the user has the production line and workstation ready, the production line must be set to" On-Line" mode to start work order production. The user cannot load material or scan board if the production line is off.
-'''Figure 23: Work Order Selection When Set Production On-Line'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 23.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 23.png]]
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-. Select the production line to be set on line from the production Line list.
-. Open the pop-up menu by right-clicking, and then select '''Set Production online'''.
-. Enter a released Work Order number, if known, or Select the work order from the list by selecting '''Show'''.
-. Select the Work Order (you can view the BOM detail by selecting the "<nowiki>+</nowiki>" at the left).
-. Select the "<nowiki>+</nowiki>" at the right to select the Work order.
-. Select '''Check''' in the'''BOM/PL''' column to verify the BOM against the defined picklist and vice versa, below two sessions, if there are unmatched items.
-'''Figure 24: Select Work Order'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 24.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 24.png]]
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-'''Figure 25: Show BOM/PL Validation'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 25.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 25.png]]
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
+&nbsp;
-<br>
+== <span class="mw-headline" id="Set_Production_On.2FOff-Line"><span class="mw-headline" id="Set_Production_On.2FOff-Line"><span class="mw-headline" id="Set_Production_On.2FOff-Line"><span class="mw-headline" id="Set_Production_On.2FOff-Line"><span class="mw-headline" id="Set_Production_On.2FOff-Line"><span class="mw-headline" id="Set_Production_On.2FOff-Line"><span class="mw-headline" id="Set_Production_On.2FOff-Line"><span class="mw-headline" id="Set_Production_On.2FOff-Line"><span class="mw-headline" id="Set_Production_On.2FOff-Line"><span class="mw-headline" id="Set_Production_On.2FOff-Line"><span class="mw-headline" id="Set_Production_On.2FOff-Line"><span class="mw-headline" id="Set_Production_On.2FOff-Line"><span class="mw-headline" id="Set_Production_On.2FOff-Line">Set Production On/Off-Line</span></span></span></span></span></span></span></span></span></span></span></span></span> ==
-<br>
+=== <span class="mw-headline" id="Set_Production_On-Line"><span class="mw-headline" id="Set_Production_On-Line"><span class="mw-headline" id="Set_Production_On-Line"><span class="mw-headline" id="Set_Production_On-Line"><span class="mw-headline" id="Set_Production_On-Line"><span class="mw-headline" id="Set_Production_On-Line"><span class="mw-headline" id="Set_Production_On-Line"><span class="mw-headline" id="Set_Production_On-Line"><span class="mw-headline" id="Set_Production_On-Line"><span class="mw-headline" id="Set_Production_On-Line"><span class="mw-headline" id="Set_Production_On-Line"><span class="mw-headline" id="Set_Production_On-Line"><span class="mw-headline" id="Set_Production_On-Line">Set Production On-Line</span></span></span></span></span></span></span></span></span></span></span></span></span> ===
-<br>
+Once the user has the production line and workstation ready, the production line must be set to" On-Line" mode to start work order production. The user cannot load material or scan board if the production line is off.
-<br>
+&nbsp;
-<br>
+'''Figure 21: Work Order Selection When Set Production On-Line'''
-<br>
+[[File:TSU WOSelectionOn-Line.png|1200px|TSU WOSelectionOn-Line.png]]
-<br>
+&nbsp;
-<br>
+. Select the production line to be set online from the production Line list.
-<br>
+. Open the pop-up menu by right-clicking, and then selecting '''Set Production On Line'''.
-<br>
+. Enter a released Work Order number, if known, or Select the work order from the list by selecting '''Show'''.
-<br>
+. Select the Work Order (you can view the BOM detail by selecting the
+<nowiki>+</nowiki>
+at the left).
+. Select the &nbsp;
+<nowiki>+</nowiki>
+&nbsp;at the right to select the Work order.
+. Select '''Check''' in the '''BOM/PL''' column to verify the BOM against the defined picklist and vice versa, below two sessions, if there are unmatched items.
-<br>
+&nbsp;
-<br>
+*'''Items that do not exist in BOM'''
-<br>
+To compare and validate all material placements in the SMT placement program (i.e. PickList) that do not exist in ERP BOM.
-<br>
+*'''Items that do not exist in PickList'''
-*'''Items that do not exist in BOM'''
+To compare and validate all material placements in ERP BOM that do not exist in the SMT placement program (i.e. PickList).
-To compare and validate all material placements in SMT placement program (i.e. PickList) that does not exist in Oracle BOM.
+. Fill in the required Work Order with the associated production ECN.
-*'''Items that do not exist in PickList'''
+. Select '''Online''' to set the production line online after confirming the Work Order and ECN selection.
-To compare and validate all material placements in Oracle BOM that does not exist in SMT placement program (i.e. PickList).
+<u>'''Note:'''</u>&nbsp;If the work order BOM components do not match the defined picklist, the user will need to follow confirmation and update accordingly.
-. Fill the required Work Order with associated production ECN.
-. Select '''On-line '''to set the production line online after confirming the Work Order and ECN selection.
-<u>NOTE:</u>
-If the work order BOM components do not match the defined picklist , the user will need to follow confirmation and update accordingly as shown below:
 *Confirm that the Work Order you enter/select is associated with the latest ECN.
 *Confirm the Picklist defined is correct.
-<br>
-==== Set Production Off-Line  ====
-Once the work order is completed on the production line, the production line needs to be set to Off-Line mode.
-. Select the production line to be set on line from the production Line list.
-. Open the pop-up menu by right-clicking then select '''Set Production offline'''.
-. Choose '''Set Production On/Off Line''' functional module.
-. Select '''Off Line''' to set the line offline.
-'''Figure 26: Setup Production Offline'''
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 26.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 26.png]]
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-<br> <br> <br>
-<br>
-<br>
-=== Load All  ===
-<font color="#00000A">This module allows the user to load all materials to the workstation under the following conditions.</font>
-<font color="#00000A">1. Set the production line offline (Don<nowiki>’</nowiki>t unload materials).</font>
+&nbsp;
-<font color="#00000A">2. Change setting for the workstation if needed.</font>
+=== <span class="mw-headline" id="Set_Production_Off-Line"><span class="mw-headline" id="Set_Production_Off-Line"><span class="mw-headline" id="Set_Production_Off-Line"><span class="mw-headline" id="Set_Production_Off-Line"><span class="mw-headline" id="Set_Production_Off-Line"><span class="mw-headline" id="Set_Production_Off-Line"><span class="mw-headline" id="Set_Production_Off-Line"><span class="mw-headline" id="Set_Production_Off-Line"><span class="mw-headline" id="Set_Production_Off-Line"><span class="mw-headline" id="Set_Production_Off-Line"><span class="mw-headline" id="Set_Production_Off-Line"><span class="mw-headline" id="Set_Production_Off-Line"><span class="mw-headline" id="Set_Production_Off-Line">Set Production Off-Line</span></span></span></span></span></span></span></span></span></span></span></span></span> ===
-<font color="#00000A">3. Set the production line on line again.</font>
+Once the work order is completed on the production line, the production line needs to be set to Off-Line mode.
-<font color="#00000A">4. The user can use the "Load All" function to load all materials to the workstation.</font>
+. Select the production line to be set online from the production Line list.
-<font color="#00000A">Note1: The user can only load all when not using the unload function.</font>
+. Open the pop-up menu by right-clicking then select '''Set Production offline'''.
-<font color="#00000A">Note2: If some materials are invalid/expired, those materials will fail to load if using the "load all" function. All other valid materials will load successfully.</font>
+. Choose '''Set Production On/Off-Line''' functional module.
-<font color="#00000A"></font>
+. Select '''Off-Line''' to set the line offline.
-'''Figure 27: Load All'''
+&nbsp;
-[[Image:SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 27.png|left|700px|SOP-5-I-PTSxxxx-C RA1 PTS Production Setup 27.png]]
+'''Figure 22: Setup Production Offline'''
-<br>
+[[File:TSU SetupProductionOffline.png|1200px|TSU SetupProductionOffline.png]]
-<br>
+&nbsp;
-<br>
+== <span class="mw-headline" id="Load_All"><span class="mw-headline" id="Load_All"><span class="mw-headline" id="Load_All"><span class="mw-headline" id="Load_All"><span class="mw-headline" id="Load_All"><span class="mw-headline" id="Load_All"><span class="mw-headline" id="Load_All"><span class="mw-headline" id="Load_All"><span class="mw-headline" id="Load_All"><span class="mw-headline" id="Load_All"><span class="mw-headline" id="Load_All"><span class="mw-headline" id="Load_All"><span class="mw-headline" id="Load_All">Load All</span></span></span></span></span></span></span></span></span></span></span></span></span> ==
-<br>
+This module allows the user to load all materials to the workstation under the following conditions.
-<br>
+. Set the production line offline (do not unload materials).
-<br>
+. Change the setting for the workstation if needed.
-<br>
+. Set the production line to online again.
-<br>
+. The user can use the "Load All" function to load all materials to the workstation.
-<br>
+<u>'''Note 1:'''</u> The user can only load all when not using the unload function.
-<br>
+<u>'''Note 2:'''</u> If some materials are invalid/expired, those materials will fail to load if using the "load all" function. All other valid materials will load successfully.
-<br>
+&nbsp;
-<br>
+. Set the production line online from the Production Line list.
-<br>
+. Open the workstation lists by selecting the &nbsp;
+<nowiki>+</nowiki>
+&nbsp;at the left.
+. Open the pop-up menu by right-clicking on the workstation, and then selecting '''Load All'''.
-<br>
+. The information will display if the Load All function succeeds.
-<br>
+. The user can check the loaded material on the page "Load Material Report."
-<br>
-<br>
-<br>
-<br>
-<br>
-<br>
-. Select the production line to be set on line from the production Line list.
-. Open the workstation lists by selecting the "<nowiki>+</nowiki>" at the left.
-. Open the pop-up menu by right-clicking on the workstation, and then select '''Load All'''.
-. The information will display if the load all function succeeds.
-. The user can check the loaded material at the page "Load Material Report."
-== Further Information  ==
-This completes PTS Production Setup information. For further information on a specific functional area refer to SanminaNet.
-SOP-5-I-PTS0010_C_R3_Production Load Material
-SOP-5-I-PTS0011-C_R3_PST_PRD_Production_Scan_Board
-SOP-5-I-PTS-0012-C_R3_PST_PRD_Production_Rework_Record
-SOP-5-I-PTS0014_Define_EZ_Pick_List
 ----
-== Document Revision History  ==
+&nbsp;
-{| width="100%" cellspacing="0" cellpadding="4" border="2"
-|-
-| bgcolor="#00FFFF" | <font color="#FFFFFF">Date</font>
-| bgcolor="#00FFFF" | <font color="#FFFFFF">Author</font>
-| bgcolor="#00FFFF" | <font color="#FFFFFF">Title</font>
-| bgcolor="#00FFFF" | <font color="#FFFFFF">Version</font>
-| bgcolor="#00FFFF" | <font color="#FFFFFF">Change Reference</font>
-|-
-| 08/01/13
-| Helena Wang
-| Technical Writer
-| 1.0
-| Initial SO Work Instruction
-|-
-| 02/17/14
-| Ashley Martin
-| Technical Writer
-| 1.0
-| Review and Format
-|-
-| 02/28/14
-| Elaine Fonaro
-| Technical Writer
-| 1.0
-| Format for WIKI
-|-
-| &nbsp;
-| &nbsp;
-| &nbsp;
-| &nbsp;
-| &nbsp;
-|}
-[[Category:Uncategorized]]

Difference between revisions of "SOP-42Q-MES0024 Traceability Setup"

Latest revision as of 20:55, 18 July 2023

Contents

Introduction

Access Control

General Notes

Assumptions

System Setup Scenarios

Traceability Setup

Create a New Production Line

By Shop Floor Location

By Production Process

Search a Production Line

Rename Production Line

Create a New Workstation

By Shop Floor Location

By Production Process

By Placement of machine model with associated serial number

Hide WorkStation

Recover WorkStation

Hide/Recover Production Line

Add WorkStation

Adding Workstation into a Production Line

Removing Workstation from a Production Line

Workstation Maintenance

Workstation Sequence

Workstation Setup

Workstation Setup Parameters

Define Pick List

Location mapping

Set Production On/Off-Line

Set Production On-Line

Set Production Off-Line

Load All

Navigation menu

Search