Difference between revisions of "Production"

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<small>[[42Q_Cloud-Based_MES/MOMS|42Q Home]] > Production</small>
 
<small>[[42Q_Cloud-Based_MES/MOMS|42Q Home]] > Production</small>
  
__NOTOC__
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&nbsp;
 
 
== Batch Process ==
 
 
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
| '''[[SOP-5-I-MES0040-C_RA1_Batch_Process|SOP-5-I-MES0040-C RA1 Batch Process]]'''
 
Batch Process described here is a module in 42Q that provides a web page interface for performing Batch Processing operations. The functions that are available in the portlet are Create Batch, Split Batch, Merge Batch, Remove Unit, Add Component, and Add Sub-Attribute.
 
 
 
|}
 
  
 
&nbsp;
 
&nbsp;
  
== Traceability ==
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== <span class="mw-headline" id="Production_Workbench"><span class="mw-headline" id="Production_Workbench"><span class="mw-headline" id="Production_Workbench"><span class="mw-headline" id="Production_Workbench"><span class="mw-headline" id="Production_Workbench"><span class="mw-headline" id="Production_Workbench"><span class="mw-headline" id="Production_Workbench"><span class="mw-headline" id="Production_Workbench"><span class="mw-headline" id="Production_Workbench"><span class="mw-headline" id="Production_Workbench"><span class="mw-headline" id="Production_Workbench"><span class="mw-headline" id="Production_Workbench"><span class="mw-headline" id="Production_Workbench"><span class="mw-headline" id="Production_Workbench">Production Workbench</span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
  
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
|-
| '''[[SOP-5-I-MES0041-C_RA1_100_Traceability|SOP-5-I-MES0041-C RA1 100 Traceability]]'''  
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|  
This 100% Traceability module described here allows the operator to utilize hand placement and Fujitrax Rework.
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'''[[42Q-MES0145-C_Production_Workbench|42Q-MES0145&nbsp;Production Workbench]]'''
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Production Workbench is a responsive cross-platform tool implemented on the shop floor to provide individual need-based options to capture data in multiple ways with enhanced work instructions and/or deviations; it also allows to view/add/ remove attributes and map them to documents, multiple documents and even single chapters visualization from one interface at the same station, while maintaining tracked and non-tracked assembly components, and options to record/repair defects; all the previous accomplished through a Based on SFDC Conduit connection.
  
 
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== Data Collector ==
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== <span class="mw-headline" id="Data_Collector"><span class="mw-headline" id="Data_Collector"><span class="mw-headline" id="Data_Collector"><span class="mw-headline" id="Data_Collector"><span class="mw-headline" id="Data_Collector"><span class="mw-headline" id="Data_Collector"><span class="mw-headline" id="Data_Collector"><span class="mw-headline" id="Data_Collector"><span class="mw-headline" id="Data_Collector"><span class="mw-headline" id="Data_Collector"><span class="mw-headline" id="Data_Collector"><span class="mw-headline" id="Data_Collector"><span class="mw-headline" id="Data_Collector"><span class="mw-headline" id="Data_Collector">Data Collector</span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
  
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
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{| cellpadding="10" cellspacing="0" style="border-style: solid; border-color: blue; border-width: 2px;"
 
|-
 
|-
| '''[[SOP-5-I-MES0042-C_RA1_Data_Collector|SOP-5-I-MES0042-C RA1 Data Collector]]'''  
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| '''[[SOP-5-I-MES0042-C_RA1_Data_Collector|42Q-MES0042 Data Collector]]'''  
Data Collector module described here is a tool implemented on the shop floor that displays uploaded work instruction documents, deviations, CAD views of devices, and recorded and repaired defect codes, all based on unit serial scanning.
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The Data Collector module described here is a tool implemented on the shop floor that displays uploaded work instruction documents, deviations, CAD views of devices, and recorded and repaired defect codes, all based on unit serial scanning.
  
 
|}
 
|}
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&nbsp;
 
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== Production Documentation ==
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== <span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process"><span class="mw-headline" id="Batch_Process">Batch Process</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
  
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
|-
| '''[[SOP-5-I-MES0043-C_RA1_Production_Documentation|SOP-5-I-MES0043-C RA1 Production Documentation]]'''  
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| '''[[SOP-5-I-MES0040-C_RA1_Batch_Process|42Q-MES0040 Batch Process]]'''  
The Production Documentation module described here is where the user can search and list work instruction documents without having to perform SFDC scanning.
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The batch Process described here is a module in 42Q that provides a web page interface for performing Batch Processing operations. The functions that are available in the portlet are Create Batch, Split Batch, Merge Batch, Remove Unit, Add Component, and Add Sub-Attribute.
  
 
|}
 
|}
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&nbsp;
  
== PTS Glossary ==
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== <span class="mw-headline" id="100.25_Traceability"><span class="mw-headline" id="100.25_Traceability"><span class="mw-headline" id="100.25_Traceability"><span class="mw-headline" id="100.25_Traceability"><span class="mw-headline" id="100.25_Traceability"><span class="mw-headline" id="100.25_Traceability"><span class="mw-headline" id="100.25_Traceability"><span class="mw-headline" id="100.25_Traceability"><span class="mw-headline" id="100.25_Traceability"><span class="mw-headline" id="100.25_Traceability"><span class="mw-headline" id="100.25_Traceability"><span class="mw-headline" id="100.25_Traceability"><span class="mw-headline" id="100.25_Traceability"><span class="mw-headline"><span class="mw-headline"><span class="mw-headline"><span class="mw-headline"><span class="mw-headline"><span class="mw-headline"><span class="mw-headline"><span class="mw-headline"><span class="mw-headline"><span class="mw-headline"><span class="mw-headline"><span class="mw-headline"><span class="mw-headline"><span class="mw-headline"><span class="mw-headline"><span class="mw-headline"><span class="mw-headline"><span class="mw-headline">[[100%_Traceability|100% Traceability]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
 
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
| '''[[SOP-5-I-MES0044-C_RA1_PTS_Glossary|SOP-5-I-MES0044-C RA1 PTS Glossary]]'''
 
There are many technical terms and acronyms that are applied throughout the PTS flow. This Glossary serves as a tool to assist the user with the PTS work instructions for the 42Q Portal
 
 
 
|}
 
  
 
&nbsp;
 
&nbsp;
  
== Labor Tracking ==
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== <span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels"><span class="mw-headline" id="Label_Engine_Labels">Label Engine Labels</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
  
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
|-
| '''[[SOP-5-I-MES0045-C_RA1_Labor_Tracking|SOP-5-I-MES0045-C RA1 Labor Tracking]]'''  
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| '''[[SOP-5-I-MDS0083-C_Label_Engine_Labels|42Q-MES0083-C Label Engine Labels]]'''  
The Labor Tracking module described here contains functions that allow users to register labor records, and to add and edit labor hours.
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Label Engine is a web application that gives plants the ability to create, update, print, and share labels without the need for IT resources. It enables plants to easily define and access various different data sources like MES, MESR, along with a variety of other database types. It allows users to map label fields to these data sources in order to create dynamic labels. It also enables plants to extract statistical information about the labels that are managed in Label Engine, as well as monitor the audit information.
  
 
|}
 
|}
  
 
&nbsp;
 
&nbsp;
 
== Label Engine ==
 
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
| '''[[SOP-5-I-MES0046-C_RA1_Label_Engine|SOP-5-I-MES0046-C RA1 Label Engine]]'''
 
The Label Engine module described here is responsible for label creation. Using LE Labels, the operator can create labels using the MES system without the IT development team.
 
 
|}
 
  
 
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&nbsp;
  
== Moisture Sensitive Device ==
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== <span class="mw-headline" id="Labor_Tracking"><span class="mw-headline" id="Labor_Tracking"><span class="mw-headline" id="Labor_Tracking"><span class="mw-headline" id="Labor_Tracking"><span class="mw-headline" id="Labor_Tracking"><span class="mw-headline" id="Labor_Tracking"><span class="mw-headline" id="Labor_Tracking"><span class="mw-headline" id="Labor_Tracking"><span class="mw-headline" id="Labor_Tracking">Labor Tracking</span></span></span></span></span></span></span></span></span> ==
  
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
|-
| '''[[SOP-5-I-MES0047-C_RA1_PTS_Moisture_Sensitive_Device|SOP-5-I-MES0047-C RA1 PTS Moisture Sensitive Device]]'''  
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| '''[[SOP-42Q-MES0045_Labor_Tracking|42Q-MES0045&nbsp;]]'''[[SOP-42Q-MES0045_Labor_Tracking|'''Labor Tracking''']]
The control of MSD’s (Moisture-Sensitive Device) prior to SMT (Surface Mount Tech) reflow is a critical assembly issue that has a direct impact on final product reliability and customer satisfaction, as well as manufacturing costs. This function monitors all MSD components’ floor life statuses. The production operator is alerted if the MSD component’s floor life is expired.
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The Labor Tracking portlets manage employee work time. Labor Tracking is accessible from three different locations based upon user permissions:&nbsp;'''Labor Tracking Maintenance''',&nbsp;'''Labor Tracking Operations''', and&nbsp;'''MESWeb'''&nbsp;'''Labor Reports'''. Within&nbsp;'''Labor Tracking Maintenance''', supervisors can add departments and indirect labor activities, make adjustments to an employee’s hours, or adjust absent hours. Conversely, employees utilize the&nbsp;'''Labor Tracking Operations'''&nbsp;portal to record direct and indirect labor hours in a traditional clock-in method. For administrators, the 42Q solution provides Labor Tracking reports through MESWeb, which displays labor records for a specified date range. These portals are described within this work instruction.
  
 
|}
 
|}
  
 
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&nbsp;
 
== Production Part Traceability ==
 
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
| '''[[SOP-5-I-MES0048-C_RA1_PTS_Production_Part_Traceability|SOP-5-I-MES0048-C RA1 PTS Production Part Traceability]]'''
 
The Parts Traceability System (PTS) is one of the applications within the MES suite of tools. It was developed to meet the demands of customers to provide component level traceability as well as required quality controls. The production traceability plays a very important role in automating the production lines and raising productivity as well as enforcing rigorous product quality control. This module contains information on load/prepare materials, special workstation, load SMT tools, scan board, and rework handling.
 
 
|}
 
  
 
&nbsp;
 
&nbsp;
  
== PTS SMT Part Traceability ==
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== <span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning"><span class="mw-headline" id="Integration_Scanning">Integration Scanning</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
  
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
|-
| '''[[SOP-5-I-MES0049-C_RA1_PTS_SMT_Part_Traceability|SOP-5-I-MES0049-C RA1 PTS SMT Part Traceability]]'''  
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| '''[[SOP-5-I-42Q-MES0147-C_RA1_Integration_Scanning|42Q-MES0147-C Integration Scanning]]'''  
The SMT Part Traceability module described here contains the EZpicklist, Show BOM, Feeder Registry, and Jig Registry. EZPicklist is a web-based interface to collect and manipulate SMT placement programs into PTS for material verification against the BOM (Bill of Materials). Show BOM allows user to view BOM, disable BOM or enable BOM. Feeder Registry is a feeding tool for material reels. It becomes a bridge between the material component and SMT machine. Each component must be loaded to one SMT machine at one particular station. This is only one of the essential elements for traceability. In order to distinguish each feeder, a unique printed barcode on each feeder is required and maintained in PTSWEB.
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Integration scanning allows the user to scan a panel within the Fuji Integration UI. With this function, users can scan a panel or batch boards on hand-load workstations. Before scanning, an employee number and scan location must be entered. The system will then validate the information with PTS and SFDC. Once the scan panel is validated,the data will be written into SFDC and PTS.
  
 
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== PTS Tool Set Part Traceability ==
 
  
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
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== <span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS"><span class="mw-headline" id="CMMS">[[CMMS|CMMS]]</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
|-
 
| '''[[SOP-5-I-MES0050-C_RA1_PTS_Tool_Set_Part_Traceability|SOP-5-I-MES0050-C RA1 PTS Tool Set Part Traceability]]'''
 
The PTS Tool Set Part Traceability module is responsible for tool set creation. Using Tool Set Part Traceability, the operator can create or repair the label pallet and request inspection.
 
  
|}
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== <span class="mw-headline" id="OEE_Data_Collection"><span class="mw-headline" id="OEE_Production"><span class="mw-headline" id="OEE_Production"><span class="mw-headline" id="OEE_Production"><span class="mw-headline" id="OEE_Production"><span class="mw-headline" id="OEE_Production"><span class="mw-headline" id="OEE_Production"><span class="mw-headline" id="OEE_Production"><span class="mw-headline" id="OEE_Production"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection"><span class="mw-headline" id="OEE_Production:_Data_Collection">OEE Data Collection</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
 
 
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== CMMS Calibration ==
 
  
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
|-
| '''[[SOP-5-I-MES0090-C_CMMS_Calibration|SOP-5-I-MES0090-C CMMS Calibration]]'''  
+
|  
CMMS Calibration portal: allows manufacturing plants to schedule calibration for measurement and testing equipment; verifies and ensures all assets are accurately set according to required specifications; and assists plants in meeting process requirements in accordance with regulatory standards. In CMMS, manufacturing teams define calibration frequency for the individual assets on their production floor; set calibration schedules per individual equipment units; receive email notifications prior to scheduled calibration; and record critical information (such as cost) for the purpose of reporting.
+
[[42Q-MES0138_OEE_Data_Collection|'''42Q-MES0138-C OEE Data Collection''']]
 +
 
 +
The OEE&nbsp;Configuration module allows users to report work times and machine downtimes. Shop Floor Operators manually add machine downtimes due to stoppages that are not caused by machine malfunctions (such as parts in transit or lunch breaks), work times (labor), and quantity of good/bad parts produced at the completion of their shifts. Engineers use the module to input root causes for the stoppage based on the reason(s) provided by the shop floor operator, and machinery inspection results. There are two data applications available in the OEE system: Report Machine Down, and Report Work. For a comprehensive overview of OEE features, go to [[SOP-42Q-MES0055_MESWeb_Reports|MESWeb Reports]]
  
 
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== CMMS Work Order & Preventive Maintenance ==
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== <span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench"><span class="mw-headline" id="OEE_Workbench">OEE Workbench</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
  
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
|-
| '''[[SOP-5-I-MDS0076-C_CMMS_Work_Order_&_Preventive_Maintenance|SOP-5-I-MDS0076-C CMMS Work Order & Preventive Maintenance]]'''  
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| '''[[42Q-MES0174-A_OEE_Workbench|42Q-MES0174-A OEE Workbench]]'''  
The main purpose of the CMMS - Work Order portlet is to create work orders with all data needed to perform equipment-related repair tasks. CMMS Preventive Maintenance portlet allows users to create regularly scheduled maintenance to help prevent negative events and to ensure the equipment on the shop floor is always in satisfactory operating condition.
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The batch/Lot Process form is an interface that allows for basic data collection, including location selection, basic defect recording, attribute/assembly data if configured. TAKT time display and OEE basic data recording is available using asset integration through CMMS. All the activities are recorded in Unit History against the serial record.
  
 
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== <br/> <span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control"><span class="mw-headline" id="Solder_Paste_Material_Control">Solder Paste Material Control</span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span></span> ==
 
 
== CMMS Spare Parts ==
 
  
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
|-
| '''[[SOP-5-I-MES0075-C_CMMS_Spare_Parts|SOP-5-I-MES0075-C CMMS Spare Parts]]'''  
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| '''42Q-[[SOP-5-I-MES0153-C_Solder_Paste_Material_Control|MES0153-C Solder Paste Material Control]]'''  
The Spare Parts portal of CMMS provides a comprehensive tracking system to manage the parts needed to maintain a plant’s assets. Administrators and operators receive, issue, and return parts; maintain warehouse stock; create purchase orders; and manage vendor information.<br/> &nbsp;
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Solder Paste is an application able to help plants to control the storage and use of Solder Paste materials to avoid human errors and lapses. The project has the standard process and creates error-proofing of Solder Paste control, to ensure plants comply with the varying Solder Paste part number’s storage life and use life limits, and ensuring a constant environment, to stop out-of-specs solder paste from being used in production.
  
 
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== CMMS Work Request ==
 
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
|
 
'''[[SOP-5-I-MDS0034-C_CMMS_Work_Request|SOP-5-I-MDS0034-C CMMS Work Request]]'''
 
 
<span id="docs-internal-guid-aec972cc-9b4c-4da8-ba16-b12666d73176">The CMMS Work Request submodule is used by administrative personnel to</span> assign, track, edit, and approve all equipment-related tasks. Employees assigned the task will then access one of the CMMS modules to complete the assignment. Examples of the types of tasks that may be managed from the Work Request submodule include ordering machine parts (Spare Parts), troubleshooting machine failure (Work Order), relocating an asset to another plant or production line (Asset), or defining a sub inventory to a locator (Spare Parts), to name a few. &nbsp;Please note that the work request submodule is only a management portal; real tasks are completed within the corresponding CMMS modules, as described above.
 
 
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== OEE Data Collection Tools ==
 
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
| '''[[42Q-MESXXXX-C_OEE_Data_Collection_Tools|42Q-MESXXXX-C OEE Data Collection Tools]]'''
 
The OEE Data Collection module allows users to report work times and machine downtimes. OEE Data Collection operates from a Portal Host, a URL that runs parallel to the MES system. Via this URL Conduit, Shop Floor Operators manually add machine downtimes due to stoppages that are not caused by machine malfunctions (such as parts in transit or lunch breaks), work times (labor), and quantity of good/bad parts produced at the completion of their shifts. Engineers use the host interface to input root causes for the stoppage based on the reason(s) provided by the shop floor operator, and machinery inspection results. There are two data applications available in the OEE system: Report Machine Down, and Report Work.
 
 
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== &nbsp; ==
 
 
== Label Engine Labels ==
 
 
{| cellpadding="10" cellspacing="0" style="border-style:solid; border-color:blue; border-width:2px;"
 
|-
 
| '''[[SOP-5-I-MDS0083-C_Label_Engine_Labels|SOP-5-I-MDS0083-C Label Engine Labels]]'''
 
Label Engine is a web application that gives plants the ability to create, update, print and share labels without the need of IT resources. It enables plants to easily define and access various different data sources like MES, MESR, along with a variety of other database types. It allows users to map label fields to these data sources in order to create dynamic labels. It also enables plants to extract statistical information about the labels that are managed in Label Engine, as well as monitor the audit information.
 
 
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Latest revision as of 18:19, 14 July 2023

42Q Home > Production

 

 

Production Workbench

42Q-MES0145 Production Workbench

Production Workbench is a responsive cross-platform tool implemented on the shop floor to provide individual need-based options to capture data in multiple ways with enhanced work instructions and/or deviations; it also allows to view/add/ remove attributes and map them to documents, multiple documents and even single chapters visualization from one interface at the same station, while maintaining tracked and non-tracked assembly components, and options to record/repair defects; all the previous accomplished through a Based on SFDC Conduit connection.

 

Data Collector

42Q-MES0042 Data Collector

The Data Collector module described here is a tool implemented on the shop floor that displays uploaded work instruction documents, deviations, CAD views of devices, and recorded and repaired defect codes, all based on unit serial scanning.

 

Batch Process

42Q-MES0040 Batch Process

The batch Process described here is a module in 42Q that provides a web page interface for performing Batch Processing operations. The functions that are available in the portlet are Create Batch, Split Batch, Merge Batch, Remove Unit, Add Component, and Add Sub-Attribute.

 

100% Traceability

 

Label Engine Labels

42Q-MES0083-C Label Engine Labels

Label Engine is a web application that gives plants the ability to create, update, print, and share labels without the need for IT resources. It enables plants to easily define and access various different data sources like MES, MESR, along with a variety of other database types. It allows users to map label fields to these data sources in order to create dynamic labels. It also enables plants to extract statistical information about the labels that are managed in Label Engine, as well as monitor the audit information.

 

 

Labor Tracking

42Q-MES0045 Labor Tracking

The Labor Tracking portlets manage employee work time. Labor Tracking is accessible from three different locations based upon user permissions: Labor Tracking MaintenanceLabor Tracking Operations, and MESWeb Labor Reports. Within Labor Tracking Maintenance, supervisors can add departments and indirect labor activities, make adjustments to an employee’s hours, or adjust absent hours. Conversely, employees utilize the Labor Tracking Operations portal to record direct and indirect labor hours in a traditional clock-in method. For administrators, the 42Q solution provides Labor Tracking reports through MESWeb, which displays labor records for a specified date range. These portals are described within this work instruction.

 

 

Integration Scanning

42Q-MES0147-C Integration Scanning

Integration scanning allows the user to scan a panel within the Fuji Integration UI. With this function, users can scan a panel or batch boards on hand-load workstations. Before scanning, an employee number and scan location must be entered. The system will then validate the information with PTS and SFDC. Once the scan panel is validated,the data will be written into SFDC and PTS.

 


CMMS

OEE Data Collection

42Q-MES0138-C OEE Data Collection

The OEE Configuration module allows users to report work times and machine downtimes. Shop Floor Operators manually add machine downtimes due to stoppages that are not caused by machine malfunctions (such as parts in transit or lunch breaks), work times (labor), and quantity of good/bad parts produced at the completion of their shifts. Engineers use the module to input root causes for the stoppage based on the reason(s) provided by the shop floor operator, and machinery inspection results. There are two data applications available in the OEE system: Report Machine Down, and Report Work. For a comprehensive overview of OEE features, go to MESWeb Reports

 

OEE Workbench

42Q-MES0174-A OEE Workbench

The batch/Lot Process form is an interface that allows for basic data collection, including location selection, basic defect recording, attribute/assembly data if configured. TAKT time display and OEE basic data recording is available using asset integration through CMMS. All the activities are recorded in Unit History against the serial record.


Solder Paste Material Control

42Q-MES0153-C Solder Paste Material Control

Solder Paste is an application able to help plants to control the storage and use of Solder Paste materials to avoid human errors and lapses. The project has the standard process and creates error-proofing of Solder Paste control, to ensure plants comply with the varying Solder Paste part number’s storage life and use life limits, and ensuring a constant environment, to stop out-of-specs solder paste from being used in production.